1998-1999 Honda CR125R Service Manual

Documents the service procedures for the CR125R. Covers removal and installation of components, fuel system, cooling system, and engine specifications. PN 61KN700

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Document Details

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Document Number / Seller:
25589 / Steven Perez
File Size:
31.79 MB
File Type:
PDF
Language:
English
Pages:
259
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 19, 2025

Models Covered & Key Technical Specifications

1998-1999 Honda CR125R (61KN700) - Complete Service & Repair Manual

Comprehensive Service & Repair Manual for a Classic MX Bike Troubleshooting-Index | Motorcycle Division.

  • Calibrated Circuit Specs: 12 N-m (1.2 kgf-m, 9 lbf-ft) torque specifications are standardized for engine mount bolt requirements.
  • Rated Specific Temperature Range: For optimal operation, 32:1 premix ratio is established at standard conditions.
  • Critical Interference Fit: 37 N-m (3.8 kgf-m, 27 lbf-ft) signifies the engine hanger plate bolt torque requirements.
  • Universal Physical Specs: The transmission oil capacity is standardized to 0.57 liter (0.60 US qt) for drainage protocols.
  • Maximum Coupling Torques: 10 N-m (1.0 kgf-m, 7 lbf-ft) corresponds to the brake pedal pivot bolt specifications.
  • Documented End Play: The drive chain slack reaches 25-35 mm (1-1-3/8 in) measurements Norms.

Professional Workshop Service Manual & Technical Specifications

Complete Quality Field Manual: Honda CR125R (1998-1999) - Comprehensive Service & Repair Manual for a Classic MX Bike Troubleshooting-Index

Product-Line: Motorcycle // Component-Focus: Engine / Transmission Logic // Application-Range: 1998-1999 MX Bike

Coverage is segmented into the following essential procedures, specifications, and systems documentation:

The 1998-1999 Honda CR125R Service Manual details the motorcycle's internal workings and maintenance procedures. It covers engine rebuild specifications, drivetrain systems, and chassis components, providing a Fundamental interface for technicians. The manual's structured approach ensures clarity in documenting assembly and disassembly procedures.

Engine Rebuild Procedures are Documented for;

This manual documents engine rebuild procedures, detailing the cylinder head, cylinder, and piston services. It includes specific guidance on lubrication systems and fuel system components, ensuring proper maintenance.

Drivetrain Specifications are Addressed in;

The drivetrain specifications cover the clutch, kickstarter, and gearshift linkage, providing essential details for service. It addresses the transmission assembly and crankcase components, crucial for overall motorcycle performance.

Reassembly Procedures are Specified for;

Reassembly procedures are clearly specified for the front and rear wheel suspension systems. It guides users through the steering stem and fork adjustments, vital for optimal handling and rider control.

Service Intervals are Documented for;

Service intervals are documented for various parts, including the exhaust valve and H.P.P. system. Proper adherence to these intervals ensures the longevity and performance of the CR125R.

Assessment-Element Rating Calibration-Data
Cylinder Head Warpage 0.05 mm Head Service Limit
Piston O.D. 53.976 mm Cylinder I.D. Limit
Axle Runout 0.20 mm Wheel Bearing Limit
Spring Free Length 467 mm Fork Specification
Drive Chain Slack 25-35 mm Adjustment Range
Brake Pad Wear Limit 1.0 mm Disc Thickness Limit

The 1998-1999 Honda CR125R Service Manual is a critical document for maintaining this classic MX bike. Procedures for engine decarbonizing, exhaust valve maintenance, and fuel system adjustments are clearly outlined, ensuring the bike performs at its peak. The manual provides comprehensive information on all aspects of the motorcycle's operation.

FAQ

What components require **documented** safety precautions? keyboard_arrow_down

19.02 mm is the service limit for the connecting rod small end I.D., and it requires specific safety precautions during inspection and measurement.

Confirm the **precise** lubrication requirements. keyboard_arrow_down

0.37 kgf/mm is the light spring rate for the front fork, requiring specific lubrication procedures for proper function.

What tools are needed for **proper** testing parameters? keyboard_arrow_down

07725-0030000 is a required tool for universal holders, essential for proper testing parameters of various components.

Identify the **standard** diagnostic procedures. keyboard_arrow_down

16.97 mm is the service limit for the countershaft O.D. at the idle gear bushing sliding surface, indicating standard diagnostic procedures.

What procedures are **necessary** for fluid capacity requirements? keyboard_arrow_down

0.90 liter is the necessary fluid capacity for the cooling system at change, requiring specific procedures for topping off and bleeding.

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Reviews (5)

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This manual is a must-have for any CR125R owner! The detailed instructions made repairs a breeze. Highly recommended!
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The troubleshooting section helped me fix an issue I had with my bike. The download process was smooth, and I received my link quickly. Thanks!
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I had a question about the manual, and the support team responded almost immediately. The manual itself is incredibly thorough and helpful!
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Whether you're just starting out or a seasoned pro, this manual has everything you need. Download was hassle-free!
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New
Loved the clear diagrams and step-by-step guidance. I was able to perform my first major repair with confidence!