1974 Honda CB200 / CL200 Scrambler Shop Manual
Shop manual for Honda CB200 and CL200 Scrambler models. Covers disassembly, inspection, and reassembly of engine and frame components. Includes diagrams and specifications.
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Sample pages from the 1974 Honda CB200 / CL200 Scrambler Shop Manual manual
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Models Covered & Key Technical Specifications
Honda CB200, CL200 Scrambler (6135402) - 1974 Technical reference for CB200/CL200 Scrambler models.
- Nominal Thermal Rating: 12V is the standard voltage for electrical components.
- Principal Feed Speed: Transmission uses a 5-speed constant mesh system for efficient operation.
- Rated Footprint Data: Engine displacement is 198 cc for reliable power delivery.
- Technical Securement Values: The frame type is a semi-double cradle, ensuring stability.
- Standard Clearance Data: Intake valve clearance is 0.05mm for optimal performance.
- Design Climate Parameters: Air cooled engine operates efficiently in various climates.
Manual Description & Preview
Essential Workshop Wiring Manual: Honda CB200/CL200 manual Operations-Manual
Engineering-Metrics: 1974 / Subsystem-Focus: Motorcycle / Engineering-Metrics: Maintenance
Honda CB200, CL200 (6135402) - 1974
Model-A: CB200, CL200 Scrambler / Model-B: Honda Motor Co. Ltd. Container: Binder
General Description
This SERVICE MANUAL has been prepared as a "SERVICE GUIDE" for the mechanic responsible for the upkeep of the HONDA CB-CL200. It is compiled into six sections and summarizes the procedures for disassembling, inspecting, repairing and reassembling the components of the machine. Strict adherence to the instructions given herein will result in better, safer service work. This SERVICE MANUAL is based on CB200, with added explanation and photos on CL200 except for minor differences. All information, illustrations and specifications contained herein are based on the 1973 model. HONDA MOTOR CO., LTD. Service Publications Office
Providing a structural breakdown of the motorcycle's components, this manual details procedures for inspection, adjustment, engine mechanics, frame systems, electrical components, and provides essential service data. It outlines torque specifications for critical component alignment retention, ensuring optimal performance and longevity. The document includes a table of contents for easy navigation.
Engine Systems
The manual thoroughly documents engine systems, including the cylinder head, camshaft, cylinder, piston, oil pump, and filter, clutch, gear shift mechanism, transmission, kick starter, and cam chain tensioner. It provides detailed diagrams and steps for disassembly and assembly, ensuring proper maintenance.
Frame and Suspension
Coverage extends to the motorcycle's frame, including front and rear wheel service (both disc and drum brake types), steering stem, front suspension, rear suspension, and the overall frame body. This ensures a comprehensive guide to the chassis.
Electrical and Troubleshooting
The electrical system, including the charging system, ignition system, starting system, and various electrical equipment like switches and lights, is explained in detail. A troubleshooting section helps diagnose and resolve common engine and electrical issues.
Technical Specifications Table
| Assessment-Parameter | System-Path | Calibration-Standards |
|---|---|---|
| Engine Displacement | 198 cc | 12.1 cu-in. |
| Compression Ratio | 9.0:1 | N/A |
| Intake Valve Clearance | 0.05 mm | 0.002-in. |
| Rear Brake Type | Drum Brake | N/A |
| Fuel Capacity | 9.0 Liters | 2.4 U.S. gal. |
TOC Summary Block
- Engine Disassembly and Assembly
- Front Suspension Service
- Rear Suspension Service
- Electrical System Diagnostics
- Carburetor Adjustment
- Troubleshooting Engine Stalls
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