2006 Keeway Hurricane 50 Service Manual (116 P.)

Wiring diagrams, specifications, and repair sequences for carburetor, electrical system, clutch assembly, and frame components. Complete diagnostic troubleshooting guide with torque specifications and special tools. Reference 061502.

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Keeway Models Covered & Key Technical Specifications

Models: Keeway Hurricane 50
Build Years: 2006
Technical Data:

  • Engine displacement: 49.8 mL
  • Engine type: Two-stroke, air-cooled
  • Transmission type: Automatic with V-belt
  • Starting system: Electric and kick starter
  • Fuel tank capacity: 5.2 L
  • Front brake: 160 mm disc
  • Rear brake: 110 mm drum
  • Spark plug electrode gap: 0.6–0.7 mm
  • Cylinder head bolt torque: 15–18 N·m
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
23720 / Patricia Campbell
File Size:
18.44 MB
File Type:
PDF
Language:
Italian
Pages:
116
Printable:
Yes
Category:
Scooter
Last updated / verified
Apr 13, 2026

Keeway Manual Features & Content Preview

Technical Scope and Coverage for the 2006 Keeway Hurricane 50

  • Covers the 2006 Keeway Hurricane 50, featuring the 49.8 mL two-stroke engine and automatic CVT transmission
  • Official OEM publication Rif. 061502, dated December 2006
  • Contains 116 pages of system schematics, exploded-view diagrams, torque settings, and maintenance schedules
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • This 2006 first edition provides the primary factory documentation for the Hurricane 50-series scooter architecture

What the Manual Documents:

This 2006 Keeway Hurricane 50 workshop publication details the mechanical and electrical systems for the air-cooled two-stroke scooter. The content is organized into seven sections, starting with general identification, break-in procedures, and basic fluid specifications. Subsequent sections provide technical details for the engine assembly, fuel and lubrication systems, electrical circuit diagrams, and chassis components, including the front fork and rear braking assembly.

Specification Highlights:

Engine data includes tightening values for cylinder head fasteners specified at 15–18 N·m (10.8–13.0 lb-ft) for secure assembly. Fuel system data confirms a tank capacity of 5.2 liters (1.37 US gal) and documents carburetor settings for the PZ19JB model. Spark plug electrode gaps are specified at 0.6–0.7 mm for optimal ignition performance. Piston-to-cylinder clearance provides 0.06–0.07 mm nominal precision. Front disc brake diameters are measured at 160 mm for thermal dissipation. Reference what an OEM service publication covers for additional documentation standards. This official 116-page Keeway OEM workshop manual documents the engine, chassis, electrical, and fuel-delivery systems for the 2006 Keeway Hurricane 50, providing essential technical specifications and assembly data for maintenance.

Manual FAQ, Purchase & Download Details

What procedures are **necessary** for electrical values during maintenance? keyboard_arrow_down

13-16 V at 5000 rpm is the standard charging output specification for the Hurricane 50 scooter's electrical system, measured with the ignition switch on and lights activated.

Determine the **recommended** calibration settings for the spark plug gap. keyboard_arrow_down

0.6-0.7 mm (0.024-0.028 inch) gap specification must be established using a feeler gauge when servicing or replacing the spark plug.

What specifications are **calibrated** for the steering head bearing adjustment? keyboard_arrow_down

1/8-1/4 turn of the outer race after tightening represents the correct preload adjustment for smooth steering operation without excessive play.

Check the **applicable** torque specifications for the rear wheel axle nut installation. keyboard_arrow_down

85-98 N·m (8.5-9.8 Kg-m) torque value must be applied when securing the rear wheel axle nut according to the complete fastener specifications table on page 20.

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