2006 Keeway Hurricane 50 Service Manual • P/N 061502

Technical Coverage: 2006 Keeway Hurricane 50

• Details the 2006 Keeway Hurricane 50, focusing on the 49.8 cc two-stroke engine and automatic CVT transmission.
• Official OEM publication (Rif. 061502, issued December 2006).
• Includes 116 pages of system schematics, exploded-view diagrams, and maintenance schedules.
• Available as an instant download immediately after checkout.
• Printable formatting allows you to pull specific torque specs or diagrams directly to the shop floor.

Factory Documentation for the Hurricane 50 Series

This official workshop publication outlines the complete mechanical and electrical architecture of the air-cooled two-stroke scooter. The material is divided into seven structured sections. It starts with general identification, break-in procedures, and fluid requirements. From there, it dives into the hard technical details. You get complete breakdowns for the engine assembly, fuel delivery, and lubrication systems.

Chassis components, including the front fork and rear braking assembly, are fully documented. The manual provides clear wiring diagrams alongside specifications for the carburetor, clutch assembly, and frame components. It also features a comprehensive diagnostic troubleshooting guide that lists exact torque specifications and required special tools. Always ensure standard shop safety practices and proper vehicle support are actively maintained before initiating any teardown or diagnostic procedures.

Essential Specification Highlights

Technical exactness is critical on the bench. Engine data includes tightening values for cylinder head fasteners at 15–18 N·m (10.8–13.0 lb-ft) to guarantee secure assembly. Fuel system charts confirm a 5.2-liter (1.37 US gal) tank capacity and detail baseline settings for the PZ19JB carburetor.

For the ignition system, spark plug electrode gaps must be set to 0.6–0.7 mm. You will also find internal tolerances, such as the 0.06–0.07 mm piston-to-cylinder clearance. Front disc brake diameters measure exactly 160 mm.