2006 Keeway Hurricane 50/90 Service Manual

Keeway Hurricane 50/90 repair manual covering engine, chassis, electrical systems, and maintenance procedures. Part number included.

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Document Details

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Document Number / Seller:
27208 / Elizabeth Crawford
File Size:
17.24 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Scooter
Last updated / verified
Apr 9, 2025

Models Covered & Key Technical Specifications

Keeway Hurricane 50/90 Service Manual (2006)

Repair Handbook | Scooter Manual. File

  • Factory Gap Specs: 0.6-0.7 mm establishes the spark plug gap range.
  • Essential Assembly Gap: For optimal performance, 0.5-1.0 MM defines the throttle cable play range.
  • Key Amperage Specs: 10A -- signifies the main fuse rating.
  • Verified Feed Speed: The engine requires 90ml for the final gear box capacity.
  • Designated DPI Rating: The engine oil tank holds 1 L for standard operation.
  • Approved Displacement Data: 49.8 mL dictates the engine displacement Specifications.

Professional Workshop Service Manual & Technical Specifications

Keeway Hurricane 50/90 Scooter Service Manual: 2006 Edition

Operational-Scope: Keeway Hurricane 50/90 scooter maintenance and repair // Operational-Framework: Scooter / Engine Logic // Operational-Scope: Technical-Procedures.

Technical Specifications Overview

Assessment-Element Baseline Calibration-Spec
Engine Type Two-stroke, forcible wind cooling N/A
Bore x Stroke 40.0mm x 39.6mm N/A
Compression Ratio 6.9:1 N/A
Fuel Tank Capacity 5.2 L N/A
Engine Oil Tank Capacity 1 L N/A
Gear Oil Capacity 0.1 L N/A

Systematizing the service groups into distinct chapters, this manual offers a thorough examination of the Keeway Hurricane 50 and 90 scooters. It meticulously documents various systems and procedures necessary for effective maintenance and repair.

Steering component information is provided for the steering stem and front suspension, detailing removal, inspection, and reassembly.

Inspection guidelines are provided for the rear wheel and brake system, including removal, disassembly, and reassembly procedures.

Alignment specifications are included for the front wheel assembly, covering removal, inspection, disassembly, and reassembly.

Reference data is included for the chassis components, encompassing leg shields, side covers, and handlebar covers.

This manual covers the electrical system, including ignition, charging, lighting, starter systems, and battery maintenance.

This manual documents torque specifications for critical engine components to ensure proper axial load stability.

FAQ

Determine the **specific** torque specifications for the cylinder head nut. keyboard_arrow_down

15-18 N·m is the specified torque range for the cylinder head nut.

What **designated** safety precautions are listed for handling brake fluid? keyboard_arrow_down

Brake fluid reacts chemically with paint, plastics, and rubber materials; always wipe off any spills immediately.

Check the **critical** lubrication requirements for the crankshaft. keyboard_arrow_down

Service limit: 0.05mm(0.002in) is the specified runout for the crankshaft to prevent abnormal engine vibration.

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Reviews (4)

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This manual covers everything I need for my Keeway Hurricane. The support team was quick to respond to my questions, making the whole experience smooth. Worth every penny!
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The manual has been a lifesaver for my bike maintenance. I appreciated the prompt email with the download link. It’s a solid resource for any Hurricane owner.
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I loved how detailed this manual is! I had no issues downloading it, and the email support was top-notch. I felt supported throughout the process. Definitely a 5-star experience!
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The service manual is comprehensive and easy to follow. The download process was seamless, and I received the link in my email almost instantly. Highly recommended!