2006 Keeway ARN125 / ARN150 Service Manual (84 P.)

Complete service documentation for ARN125/150 scooters addressing engine torque specs, transmission assembly, valve clearance adjustment, carburetor setup, and electrical system diagnostics with troubleshooting procedures.

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Keeway Models Covered & Key Technical Specifications

Models: Keeway ARN125, ARN150 Build Years: 2006 Technical Data:

  • Engine displacement: 125 cc and 150 cc variants
  • Carburetor: Vacuum piston type (model PD24JC)
  • Compression pressure: 13±1 kg/cm²
  • Spark plug electrode gap: 0.6–0.7 mm
  • Front shock absorber oil capacity: 100±2 ml per leg
  • Battery rating: 12V 2.5 Ah (KS) or 7 Ah (ES)
  • Valve clearance (inlet): 0.03–0.05 mm
  • Valve clearance (exhaust): 0.05–0.06 mm
Technical Specifications
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Document Number / Seller:
23722 / Edward King
File Size:
7.08 MB
File Type:
PDF
Language:
English
Pages:
84
Printable:
Yes
Category:
Scooter
Last updated / verified
Oct 23, 2025

Keeway Manual Features & Content Preview

Keeway ARN125 and ARN150 Technical Documentation

  • Covers 2006 Keeway ARN125 and ARN150 scooters, detailing engine, chassis, and electrical system specifications
  • Original OEM publication dated February 2006
  • Contains 47 exploded-view diagrams, 8 detailed torque specification tables, and 2 complete electrical circuit diagrams
  • File downloads to your account within seconds of checkout
  • Indexed PDF search covers every chapter and appendix
  • This 2006 first edition provides the primary factory data used for the initial ARN series production launch

Component and System Documentation

The manual opens with general engine theory, including work cycles and fundamental terms, before transitioning into detailed product service sections. It provides extensive coverage of the engine and transmission, focusing on internal assembly, valve clearance settings, and cylinder pressure testing. The fuel system is documented thoroughly, with detailed instructions on carburetor removal, installation, and fine-tuning procedures. Further sections detail the scooter body, front wheel assemblies, and the disc brake system with integrated bleeding procedures.

Technical Specifications and Data

The document provides exhaustive technical data for maintenance and assembly tasks. Cylinder head bolt torque is documented at 10–12 N·M across the specified assembly phases. The front fork oil capacity is specified at 100±2 ml per leg for the 2006 ARN125. The official factory workshop manual lists the carburetor main nozzle at 179# for the PD24JC model. Ignition timing is specified at 15° BTDC at 1700 RPM. Crankcase assembly torque is set at 10–12 N·M. A comprehensive fault inspection chart is included for identifying ignition, fuel, and mechanical irregularities based on performance symptoms. Reference values for all major electrical components, including magneto resistance and battery charging currents, are provided to support what an OEM service publication covers for these models.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This February 2006 factory manual provides comprehensive specifications for the 2006 Keeway ARN125 and ARN150, documenting engine, chassis, electrical, and fuel-injection reference values for the ARN-series build.

Manual FAQ, Purchase & Download Details

Does this service manual cover the top-end engine components and cylinder head assemblies for the Keeway ARN125 and ARN150 models? keyboard_arrow_down

Document includes detailed sections on the engine and transmission system, specifically covering the cowling assembly, cylinder head assembly, piston assembly, and associated engine valve clearance settings.

What kind of reference data is contained in the engine and transmission system chapters? keyboard_arrow_down

These chapters contain comprehensive technical specification tables that list torque volumes for various fasteners and components throughout the engine. The document also provides exploded view diagrams and detailed lists for vital parts such as position pins, O-rings, and oil seals.

Which specific electrical and system reference tables can be found in this publication? keyboard_arrow_down

Manual includes tables for main electric accessories specifications and important electrical parameters to assist with identification. Additionally, it contains detailed gear information, sprocket information, and chain data tables that list component node counts and positions. These reference sections provide standardized configuration data relevant to the ARN series engine.

Can I find wiring diagrams and electrical connector references in this document? keyboard_arrow_down

Manual includes sections for the magneto, signal system circuit diagrams, and general circuit diagrams for the electrical system.

Is this manual available as an instant download, and which devices can be used to view the PDF file? keyboard_arrow_down

Document is provided in a standard PDF format that allows for instant access upon purchase. It is compatible with any device capable of opening high-quality PDF files, including desktop computers, tablets, and mobile phones.

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