Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.)

Comprehensive shop manual for Komatsu hydraulic excavators covering structure, diagnostics, and maintenance procedures. Document CEBM005802 includes detailed hydraulic system troubleshooting, component specifications, and repair protocols for both models.

4.7starstarstarstarstar_half(3)
visibility Preview Available
Komatsu Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.) manual page preview - page 1 of 638 pages in 174 sections

Sample pages from the Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.) manual

Komatsu Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.) manual preview page 2 - thumbnail
Komatsu Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.) manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$26.50 (incl. VAT) Instant Download / No Shipping Fees
2 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
23755 / Daniel Jackson
File Size:
20.00 MB
File Type:
PDF
Language:
English
Pages:
638 pages in 174 sections ,
Printable:
Yes
Category:
Excavator
Last updated / verified
Jul 9, 2025

Models Covered & Key Technical Specifications

Komatsu PC200LC-7L & PC220LC-7L (CEBM005802) — 2002 Specialized Technical Database | Hydraulic Excavator Series Collection.

  • Documented Resolution Data: Engine displacement of 5.883 L (5,883 cc) is standardized to the SAA6D102E-2 four-cylinder configuration Sequences.
  • Technical Output Density: Maximum flywheel horsepower reaches 106.7 kW at 1,950 rpm (143 HP rated output) Baseline.
  • Universal Locking Torques: Peak crankshaft torque is rated at 610.0 N·m at 1,500 rpm (62.2 kgm/1,500 rpm) Requirements.
  • Core Measurement Bounds: Operating weight specifications define PC200LC-7L at 20,700 kg and PC220LC-7L at 24,130 kg operating mass Threshold.
  • Rated Environmental Range: Ground pressure is calibrated to 36.3–41.2 kPa (0.37–0.42 kg/cm²) for track-type undercarriage contact Mapping.
  • Prescribed Package Size: Maximum digging depth reaches 6,920 mm (27.2 feet) on PC220LC-7L variant with standard bucket configuration Configuration.

Professional Workshop Service Manual & Technical Specifications

In-Depth Overhaul Manual: Komatsu PC200LC-7 and PC220LC-7 Excavator Technical-Guide

System-Coverage: PC200LC-7, PC220LC-7 hydraulic excavators // Engineering-Metrics: Complete specifications for hydraulic, mechanical, and electronic systems // Model-Designation: Official factory documentation for chassis and engine assemblies (A86001 and up).

Component Category Documentation Scope Reference Data
Engine & Drivetrain SAA6D102E-2 diesel specification, fuel injection timing, compression parameters Complete specifications provided
Hydraulic Systems Pump displacement, relief valve settings, circuit pressures Documented across 638 pages
Work Equipment Boom, arm, bucket cylinder operation and maintenance Clearance and tolerance tables included

Factory procedures are documented for the PC200LC-7 and PC220LC-7 chassis, encompassing the engine assembly and transmission systems. The manual presents testing methodologies, provides control circuit adjustment guidance, conveys swing machinery operation, and explains travel motor function across comprehensive technical sections. The document guides troubleshooting of hydraulic drift, addresses solenoid valve performance, facilitates component disassembly techniques, and covers electronic control system integration.

Repair information is provided for the multi-monitor panel, engine speed sensor configuration, and electrical system diagnostics. The document includes coverage of brake valve operation, swing circle bearing inspection, and track shoe tension adjustment procedures. Work equipment operation reference includes bucket cylinder leakage measurement protocols and arm actuator drift prevention specifications. Fluid capacities are listed for the hydraulic tank (200 liters standard fill), damper case oil (0.75 liters), and coolant system requirements based on ambient operating ranges.

The manual documents torque specifications for bolts across all assemblies to ensure proper structural assembly and mechanical integration. A comprehensive parts and systems overview presents dimensional data, working range tables, weight specifications for major components, and performance curves for hydraulic pump delivery at varying pressure points. Electronic control documentation references the governor pump controller, engine throttle adjustment, and automatic deceleration function parameters stored in the multi-monitor system memory.

Table Role: Component Listing — Organized by major system (engine, hydraulic pump, control valves, travel motors, swing assembly) with specifications documented per Komatsu factory standards.

FAQ

Determine the **specific** torque requirement for main relief valve bolts? keyboard_arrow_down

48 to 58 N·m secures the main relief valve assembly and prevents hydraulic pressure leakage during operation.

What specifications apply to **designated** swing circle bearing clearance? keyboard_arrow_down

0.5 to 1.6 mm standard clearance with 3.2 mm maximum permissible limit ensures proper swing operation without excessive play.

Check the **critical** lubrication requirement for swing circle bearings. keyboard_arrow_down

14.6 L of G2-L1 grease for PC200LC-7 models maintains proper bearing lubrication during continuous swing operations.

What does the **required** test pressure specification indicate for hydraulic system reliability? keyboard_arrow_down

355 ±10 kg/cm² represents the standard relief pressure setting for normal work equipment operation in A mode.

Reference the **specified** diagnostic procedure for swing motor performance verification. keyboard_arrow_down

1694 rpm rated revolving speed for PC200LC-7 swing motor with 290 kg/cm² safety valve set pressure confirms proper motor function under load.

Customer Reviews

Read what our customers say about this Komatsu Excavator manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (3)

Avatar
New
This manual is incredibly detailed and easy to navigate. The troubleshooting guides have saved me a lot of time. Highly recommend!
Avatar
New
Rated 5 out of 5 stars
Avatar
New
The download process was smooth, and I received the manual link quickly via email. It’s been a great help for servicing my excavator. Thank you!