Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.)

Comprehensive shop manual for Komatsu hydraulic excavators covering structure, diagnostics, and maintenance procedures. Document CEBM005802 includes detailed hydraulic system troubleshooting, component specifications, and repair protocols for both models.

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Komatsu Models Covered & Key Technical Specifications

Komatsu PC200LC-7L & PC220LC-7L (CEBM005802) — 2002 Specialized Technical Database | Hydraulic Excavator Series Collection.

  • Documented Resolution Data: Engine displacement of 5.883 L (5,883 cc) is standardized to the SAA6D102E-2 four-cylinder configuration Sequences.
  • Technical Output Density: Maximum flywheel horsepower reaches 106.7 kW at 1,950 rpm (143 HP rated output) Baseline.
  • Universal Locking Torques: Peak crankshaft torque is rated at 610.0 N·m at 1,500 rpm (62.2 kgm/1,500 rpm) Requirements.
  • Core Measurement Bounds: Operating weight specifications define PC200LC-7L at 20,700 kg and PC220LC-7L at 24,130 kg operating mass Threshold.
  • Rated Environmental Range: Ground pressure is calibrated to 36.3–41.2 kPa (0.37–0.42 kg/cm²) for track-type undercarriage contact Mapping.
  • Prescribed Package Size: Maximum digging depth reaches 6,920 mm (27.2 feet) on PC220LC-7L variant with standard bucket configuration Configuration.
Technical Specifications
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Document Number / Seller:
23755 / Daniel Jackson
File Size:
20.00 MB
File Type:
PDF
Language:
English
Pages:
638 pages in 174 sections ,
Printable:
Yes
Category:
Excavator
Last updated / verified
Jul 9, 2025

Komatsu Manual Features & Content Preview

In-Depth Overhaul Manual: Komatsu PC200LC-7 and PC220LC-7 Excavator Technical-Guide

System-Coverage: PC200LC-7, PC220LC-7 hydraulic excavators // Engineering-Metrics: Complete specifications for hydraulic, mechanical, and electronic systems // Model-Designation: Official factory documentation for chassis and engine assemblies (A86001 and up).

Component Category Documentation Scope Reference Data
Engine & Drivetrain SAA6D102E-2 diesel specification, fuel injection timing, compression parameters Complete specifications provided
Hydraulic Systems Pump displacement, relief valve settings, circuit pressures Documented across 638 pages
Work Equipment Boom, arm, bucket cylinder operation and maintenance Clearance and tolerance tables included

Factory procedures are documented for the PC200LC-7 and PC220LC-7 chassis, encompassing the engine assembly and transmission systems. The manual presents testing methodologies, provides control circuit adjustment guidance, conveys swing machinery operation, and explains travel motor function across comprehensive technical sections. The document guides troubleshooting of hydraulic drift, addresses solenoid valve performance, facilitates component disassembly techniques, and covers electronic control system integration.

Repair information is provided for the multi-monitor panel, engine speed sensor configuration, and electrical system diagnostics. The document includes coverage of brake valve operation, swing circle bearing inspection, and track shoe tension adjustment procedures. Work equipment operation reference includes bucket cylinder leakage measurement protocols and arm actuator drift prevention specifications. Fluid capacities are listed for the hydraulic tank (200 liters standard fill), damper case oil (0.75 liters), and coolant system requirements based on ambient operating ranges.

The manual documents torque specifications for bolts across all assemblies to ensure proper structural assembly and mechanical integration. A comprehensive parts and systems overview presents dimensional data, working range tables, weight specifications for major components, and performance curves for hydraulic pump delivery at varying pressure points. Electronic control documentation references the governor pump controller, engine throttle adjustment, and automatic deceleration function parameters stored in the multi-monitor system memory.

Table Role: Component Listing — Organized by major system (engine, hydraulic pump, control valves, travel motors, swing assembly) with specifications documented per Komatsu factory standards.

Manual FAQ, Purchase & Download Details

Does this shop manual for the Komatsu PC200LC-7L and PC220LC-7L excavators include standard tightening torque tables for bolts and nuts? keyboard_arrow_down

Yes, the manual contains specification tables for standard tightening torques of bolts and nuts, as well as specific torque values for hose nuts and split flange bolts.

What information regarding engine and hydraulic system components is available in this document? keyboard_arrow_down

Document includes detailed sections covering the structure, function, and maintenance standards for the engine-related parts, hydraulic pumps, control valves, and cylinders, including exploded view illustrations.

Are there conversion tables included for units such as millimeters to inches or kilogram to pound? keyboard_arrow_down

Yes, the manual provides comprehensive conversion tables for measurements including millimeters to inches, kilograms to pounds, and liters to gallons.

Is the document compatible with a wide range of devices for viewing and referencing? keyboard_arrow_down

Shop manual is provided in a standard PDF format, making it compatible with most digital devices for convenient viewing and reference.

Does this manual cover technical reference values for the undercarriage and track components? keyboard_arrow_down

Yes, the undercarriage sections list technical criteria such as standard clearance, repair limits for idler and roller components, and specifications for track chain and shoe assemblies.

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