Komatsu PC200LC-7 & PC220LC-7 Shop Manual (638 P.)

2002 Komatsu PC200LC-7L and PC220LC-7L Hydraulic Excavator Scope

• Covers 2002 Komatsu PC200LC-7L and PC220LC-7L GALEO hydraulic excavators, addressing chassis, engine, and electrical systems for serial numbers A86001 and UP.
• Official Komatsu OEM publication CEBM005802, dated March 2002.
• Features 174 distinct technical sections, including 638 pages of specifications, dimension drawings, maintenance standards, and wiring schematics.
• No shipping wait — the PDF is available immediately after purchase.
• Stored against your account so you can retrieve it after a hard-drive loss.
• Indexed PDF search covers every chapter and appendix.
• Suitable for printing individual sections for shop-floor use.
• This 2002 edition serves as the foundational workshop reference for the A86001-series build, providing essential clearance and torque specifications for both model variants.

Technical Documentation Details

Component and System Coverage

This shop manual provides technical details for the Komatsu PC200LC-7L and PC220LC-7L excavators. The content spans general machine dimensions and performance specifications, followed by detailed sections on structure and function for components including the engine, hydraulic pump, main control valve, swing machinery, and travel drives. Additional chapters cover testing, adjusting, and troubleshooting procedures alongside assembly and disassembly guidelines, complete with specific wear limits and clearance standards for major undercarriage and hydraulic assemblies.

Specification Highlights

Technical data includes comprehensive torque tables for bolts, nuts, and hose fittings, along with fluid capacity charts for fuel, coolant, and lubricants. The engine data section documents the SAA6D102E-2 unit, specifying 5.883 L displacement and a rated speed of 1,950 rpm for the PC200LC-7L. Detailed cross-sections provide dimensional standards for hydraulic components, including spool return spring load specifications and pump relief pressure settings. The hydraulic tank capacity is documented at 200 L, with the relief valve set at 0.17 ± 0.07 kg/cm² in the official technical manual documentation.

All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This 638-page Komatsu shop manual provides definitive technical specifications and maintenance standards for the 2002 PC200LC-7L and PC220LC-7L hydraulic excavator range, including detailed diagrams for the A86001 and UP serial number series.