1995 Komatsu PC200-6 / PC200LC-6 / PC210LC-6 / PC220LC-6 / PC250LC-6 Operation and Maintenance Manual

Komatsu hydraulic excavator service documentation with comprehensive operation procedures, maintenance schedules, and specifications. Covers digging, loading, and equipment control. Reference CEAMX20601.

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Document Details

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Document Number / Seller:
23752 / Dennis Phillips
File Size:
10.85 MB
File Type:
PDF
Language:
English
Pages:
249 in 6 sections
Printable:
Yes
Estimated Download Time:
0.22 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Excavator
Brand:
Komatsu
Reviewed and Approved:
Dec 21, 2025
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Models Covered & Key Technical Specifications

Komatsu PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, PC250LC-6 Hydraulic Excavator — 1995 Professional Documentation | Komatsu Series Collection.

  • Nominal Heat Dissipation Data: The engine cooling system maintains 310 L (81.8 US gal, 68.2 UK gal) fuel tank capacity is specified for operational temperature stability Mapping.
  • Principal Production Rate: For heavy-duty operation, the Komatsu S6D95L diesel engine achieves 99 kW (133 HP) at 2200 rpm on PC200-6 models, representing rated power output Configuration.
  • Rated Form Factor: The track shoe width spans 700 mm (28 in) for standard triple grouser configuration across all primary excavator units Benchmarks.
  • Technical Tightening Data: Metric bolt fastening requires 20–29 Nm (2–3 kgm, 15–20 ft-lb) torque specification for standard mounting applications Range.
  • Standard Gap Specs: Engine valve clearance tolerances measure between 0.15–0.19 mm (0.006–0.007 in) cold lash setting, requiring periodic adjustment Sequences.
  • Design Working Temperature: The hydraulic oil operates within normal range of 50–80°C (122–176°F) during standard operating conditions, with safe pressure relief valve setting established at 20500 kPa Baseline.

Professional Workshop Service Manual & Technical Specifications

Enhanced Training Manual: Excavator Komatsu PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, PC250LC-6 Hydraulic Excavator Operation & Maintenance Manual 1995 Chassis-Documentation

Model-Portfolio: PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, PC250LC-6 (1995) // System-Identifier: Hydraulic Equipment Operations Logic // System-Coverage: Multi-system documentation and specifications.

Integrated-Framework Technical-Path Framework
Operation Procedures Engine and Hydraulic Systems Complete specifications provided
Maintenance Intervals Lubrication and Component Care Documented service schedules
Control Functions Work Equipment Management Reference diagrams included

Maintenance information covers safety precautions and operational guidelines, then describes the engine and transmission hydraulic systems, continues with operator controls and cab features, and incorporates attachment handling procedures and troubleshooting methodology. The manual documents the machine monitor system, explaining all indicator lamps, gauges, switches, control levers, and pedals required for safe operation. Reference chapters include starting procedures, machine movement controls, work equipment operations, and parking requirements.

Engine rebuild procedures are documented for the Komatsu S6D95L and S6D95L-A diesel power plants, detailing pre-operation checks and warm-up sequences. Drivetrain specifications are addressed in the travel systems section, covering both standard and optional track shoe configurations with selection guidance. Reassembly procedures are specified for bucket attachment and removal, including pin installation techniques and clearance adjustment methods. Service intervals are documented for every 100, 250, 500, 1000, 2000, and 4000 operating hours, with detailed maintenance tasks assigned to each phase. Component locations are identified for all major systems including fuel, coolant, hydraulic oil, and engine lubrication circuits.

The document includes torque specifications for the bolt and nut connections to ensure proper joint assembly and corrosion prevention. A dedicated specifications section provides operating weight, engine horsepower, bucket capacities, travel speeds, swing capabilities, track dimensions, and digging force ratings across all five model variants. Safety-critical parts replacement intervals are clearly marked, covering fuel hoses, pump outlet hoses, and seat belt assemblies requiring periodic renewal. The manual provides wiring diagrams showing electrical connections for the 24-volt starter motor, alternator, battery system, and operator cab instrumentation, along with fuse assignments for all circuits. Hydraulic system schematics document pump flow paths, control valve configuration, accumulator installation, and attachment circuit options for breakers, crushers, grapples, and pile drivers.

Troubleshooting tables reference phenomena that are not failures, battery discharge procedures, engine starting issues, chassis problems, and electronic control system error codes requiring distributor service. Cold weather precautions address fuel and lubricant selection, coolant antifreeze mixing ratios, battery maintenance, and machine storage procedures. Long-term storage guidance covers fuel tank preservation, grease application to cylinder rods, battery removal, and monthly operation requirements during dormant periods.

FAQ

Reference the **specified** tool requirements for maintenance work? keyboard_arrow_down

Part No. 09002-01417, 09002-01922, 09002-02427, 09002-03032 are required for wrenches, with applicable widths from 14mm-17mm to 30mm-32mm for bolt and nut tightening operations.

What are the **essential** electrical values for the battery system? keyboard_arrow_down

24V 5.5kW starting motor and 24V 30A alternator with 12V 150Ah x 2 pieces battery configuration ensure proper electrical system function.

Specify the **correct** coolant mixing ratio for freeze protection? keyboard_arrow_down

50/50 ethylene glycol antifreeze mixed with water provides optimal freeze protection and heat transfer rates for ambient temperatures above -37°C.

What is the **documented** clearance measurement for track tension? keyboard_arrow_down

303 ± 20 mm is the standard clearance for PC200, 2OOLC, 210LC, 220LC models measured between the bottom of track frame and top of track shoe.

Calculate the **precise** torque specification for track shoe bolts? keyboard_arrow_down

390 ± 40 Nm initial tightening torque (per page 3-28) followed by an additional 120° ± 10° turn ensures proper track shoe security on the PC200, 2OOLC, 210LC, 220LC excavators.

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Reviews (5)

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Rated 4 out of 5 stars
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The manual covers everything you need to know about maintenance and operation. Very well organized!
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This service manual is a must-have for anyone operating a Komatsu excavator. The detailed guidelines and troubleshooting tips have been incredibly helpful!
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I had a question about the download and received a prompt response. Great service!
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Rated 4 out of 5 stars