Fiatallis FD80, FD80LGP, D80 & D80LGP Hydrostatic Crawler Dozer - Professional Operation and Maintenance Instruction Manual, 1998 edition
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Sample pages from the Fiatallis FD80, FD80LGP, D80 & D80LGP Hydrostatic Crawler Dozer - Professional Operation and Maintenance Instruction Manual, 1998 edition manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 23784 / Donna Ramirez
- File Size:
- 17.92 MB
- File Type:
- Language:
- English
- Pages:
- 388
- Printable:
- Yes
- Estimated Download Time:
- 0.37 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Crawler
- Brand:
- Fiat-Allis
- Reviewed and Approved:
- Dec 31, 2025
Fiat-Allis Models and Parts Covered in this Crawler Manual
- FIATALLIS FD80 (1998)
- FIAT-HITACHI FD80 (1998)
- FIATALLIS FD80LGP (1998)
- FIAT-HITACHI FD80LGP (1998)
- FIATALLIS D80 (1998)
- FIAT-HITACHI D80 (1998)
- FIATALLIS D80LGP (1998)
- FIAT-HITACHI D80LGP (1998)
Complete Manual Information
Fiatallis FD80 Operation and Maintenance Instruction Manual - 1998
Engineered for precision earthmoving, this Fiatallis FD80 manual provides the essential technical parameters for maintaining the machine's closed-circuit hydrostatic transmission and Cummins powerplant. Maintenance precision is critical for the undercarriage, where the track release spring is assembled under a high compressive load; this specific detail is vital for the machine's uptime because improper handling during disassembly can lead to catastrophic structural failure or severe maintenance accidents.
Operational Parameters: Component Coverage
- Manufacturer: Fiatallis
- Models: FD80 (Standard) and FD80 LGP (Low Ground Pressure)
- Engine Configuration: Cummins 4BT3.9 "Elite" series diesel
- Applicability: Units from March 1998 onwards
Performance Reliability: Strategic Technical ROI
- Hydrostatic Control Accuracy: Electronic control units manage power adjustment based on engine revolutions to optimize fuel efficiency and drawbar pull.
- Safety System Redundancy: An emergency system automatically applies brakes if the engine stops, ensuring site safety in high-risk environments.
- Diagnostic Efficiency: Structured troubleshooting charts for the travel system and engine allow for rapid fault isolation and reduced repair duration.
- Service Interval Optimization: Maintenance schedules T (Daily) through D (3000-hour) provide a roadmap for long-term fleet durability.
Documentation Metadata
- Print Number: 604.03.394.00
- Page Count: 175 Pages
- Document Type: Operation and Maintenance Instruction Manual
System Architecture: Technical Depth & Factory Benchmarks
- Transmission Rating: Closed-circuit hydrostatic with double variable capacity pumps.
- Max Operating Pressure: 420 bar (42,000 kPa) for travel circuits.
- Flywheel Output: 63 kW (84 HP) at 2,200 rpm.
- Drawbar Power: Maximum pull of 14,140 kg (31,173 lbs).
- Travel Speeds: Infinitely variable from 0 to 10.1 km/h (6.3 mph) in both directions.
Visual Navigation Aids: Layout & Mapping
- Hydraulic Control Mapping: Diagrams for the 6-way blade movements (lift, tilt, angle) via a single joystick.
- Cabin Interface: Full identification of the instrument cluster, including electronic monitoring for coolant and transmission oil temperature.
- Undercarriage Schematics: Visual guides for track shoe configurations (508mm standard / 610mm LGP).
- Filtration Access: Mapping of hydrostatic and engine oil filter locations for streamlined servicing.
Table of Contents
- Section 0: General Information for Safety
- Section 1: Identification (Serial Numbers & Plates)
- Section 2: Description and Technical Features
- Section 3: Operating Instructions (Start-up, Driving, Job Techniques)
- Section 4: Maintenance Schedules and Lubrication
- Section 5: Troubleshooting Charts
- Section 6: Electrical System Diagrams
Operational Limits & Specifications
- Fuel Tank Capacity: 190 liters (50.1 gal) Diesel.
- Hydraulic Reservoir: 80 liters (21.1 gal).
- Cooling System: 24 liters (6.3 gal).
- Torque Requirement: Specific requirements for ROPS/FOPS structural attachments to maintain certification validity.
- Environmental Limits: Operating range instructions for extreme temperature conditions.
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Frequently Asked Questions - Fiat-Allis Crawler Manual
Is this manual suitable for beginners?
Yes, this Fiat-Allis manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Crawler maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (17.92 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Fiat-Allis Crawler manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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