Fiat-Hitachi & Fiat-Kobelco FD 255 Crawler Dozer Operation and Maintenance Instruction Manual 1997-2005

Fiat-Hitachi & Fiat-Kobelco FD 255 Crawler Dozer - Operation and Maintenance Manual

The Professional Field Guide for Maximizing Performance and Longevity of Your FD 255 Dozer

Ensure your heavy equipment remains a productive asset with the official Operation and Maintenance Instruction Manual (Print No. 604.00.761) for the FD 255 Crawler Dozer. This manual is an indispensable resource for fleet owners, operators, and site managers, providing the exact technical specifications and procedural data required to maintain the high-performance standards of both Fiat-Hitachi and Fiat-Kobelco branded FD 255 units.

Designed for heavy-duty earthmoving and grading, the FD 255 is a powerhouse in the crawler dozer category. This manual provides the deep technical insight necessary to manage the machine's complex systems—from the high-torque engine to the precision hydraulic controls—ensuring that every hour on the job site is safe and efficient.

Accurate Model & Brand Coverage

This manual is specifically authored for the FD 255 series across its production evolution:

• Fiat-Hitachi FD 255 (1997-2002 era)
• Fiat-Kobelco FD 255 (2002-2005 era)
• Specialized Applications: Covers standard and heavy-duty undercarriage configurations for varied terrain.

Expert Technical Features & User Value

• Engine & Performance Specs: Detailed data on the Tier-rated engines that power the FD 255, including fuel system requirements and cooling capacities.
• Precision Maintenance Intervals: Clear, scheduled checklists for inspections at 10, 50, 100, 250, 500, and 1000-hour marks to prevent catastrophic component failure.
• Undercarriage Management: Professional guidance on track tensioning and undercarriage cleaning, critical for maximizing the life of the crawler chains and rollers.
• System Troubleshooting: Structured diagnostic paths for the hydraulic and electrical systems, allowing operators to resolve minor issues in the field without calling for a service truck.
• Safety Integrity: Explicit warnings and decal placements (as seen in Section 9) to ensure all personnel adhere to international safety standards for heavy machinery operation.

Comprehensive Table of Contents

The manual is structured for rapid information retrieval in the field:

• Safety Rules: Vital protocols for starting, operating, and refueling.
• Identification Data: Location guides for the machine serial number and engine identification plates (Section 2).
• Technical Specifications: Full breakdown of dimensions, weights, and component ratings.
• Operation Instructions: Best practices for starting the engine, machine movement, and stopping procedures to protect the turbocharger.
• Maintenance Schedule: A rigorous upkeep plan to protect your investment.
• Fluid & Lubricants: Specific requirements for hydraulic oil, engine oil, and coolant to meet factory warranties.
• Electrical & Hydraulic Systems: Insights into the core power systems of the dozer.

Why This Manual is Essential for Your Business

In the construction and mining industries, downtime is the enemy of profit. This operation and maintenance manual provides the specific quantitative data (such as stability ratings and comfort standards) and technical standards needed to train new operators effectively and keep experienced technicians informed. By following the factory-sanctioned running-in procedures (Section 14) and regular maintenance, you ensure your FD 255 Crawler Dozer delivers the digging force and reliability it was built for.

Technical Manual Data:

• Manual Type: Operation and Maintenance Instruction Manual
• Print Number: 604.00.761
• Language: US English
• Machine Identification: Covers all FD 255 variants including Fiat-Hitachi and Fiat-Kobelco brands.

Equip your team with the official technical documentation today and secure the operational future of your FD 255 fleet.