Komatsu WA470-5 and WA480-5 Loader Service Manual

Technical manual for Komatsu WA470-5 and WA480-5 loaders, covering general, structure, testing, disassembly, and others. Includes 1204 pages of vital information. Publication SEBM024412.

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Document Details

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Document Number / Seller:
25667 / Walter Henry
File Size:
214.99 MB
File Type:
PDF
Language:
English
Pages:
1204
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
May 11, 2025

Models Covered & Key Technical Specifications

Komatsu WA470-5 and WA480-5 Loader Service Manual Precision Maintenance & Troubleshooting Toolkit

Komatsu WA470-5 and WA480-5 Loader Service Manual - Precision Maintenance & Troubleshooting Toolkit | Komatsu Loader Dossier.

  • Published Technical Data: 8,815 mm for overall length establishes the primary dimension for the WA470-5 model.
  • Measured Structural Dimensions: For overall height, 3,395 mm defines the standard clearance for the WA470-5.
  • Integral Performance Metrics: The bucket capacity is rated at 4.2 m³ signifying the loader's material handling capability.
  • Operational Load Capacity: With a rated load of 65.9 kN {6,720 kg}, the WA470-5 is designed for significant work capacity.
  • Fundamental Gradeability Rating: A gradeability of 25 degrees ensures reliable operation on inclines for both models.
  • Universal Steering Parameters: The steering angle is consistently set at 40 degrees for optimal maneuverability.

Professional Workshop Service Manual & Technical Specifications

Expert Maintenance Operator's Manual: Komatsu WA470-5 and WA480-5 Loader Service Manual - Precision Maintenance & Troubleshooting Toolkit Electrical-Reference

Model-Designation: Komatsu WA470-5 and WA480-5 // Model-Specs: 22,520 kg operating weight (WA470-5) / 4.2 m³ bucket capacity (WA470-5) / 25 degrees gradeability // Maintenance-Category: Loader

Providing a structural breakdown of the Komatsu WA470-5 and WA480-5 Loader Service Manual, this document serves as an expert resource.

Component Overviews

This manual details various systems, including:

  • General Information: Covering basic specifications and assembly drawings.
  • Power Train: Detailing the engine, torque converter, transmission, and drive shafts.
  • Hydraulic System: Explaining the pumps, cylinders, and control valves.
  • Brakes: Describing the brake systems, including parking brake functionality.
  • Steering System: Outlining the steering valve, pumps, and cylinders.

Specifications Overview

Assessment-Element Diagnostic-Logic Logic
Operating Weight 22,520 kg (WA470-5) Machine Specifications
Bucket Capacity 4.2 m³ (WA470-5) Material Handling
Gradeability 25 degrees Operational Capability
Steering Angle 40 degrees Maneuverability
Fuel Tank Capacity 390 L (WA470-5) Operational Range
Hydraulic Tank Capacity 266 L System Volume

System Procedures

Detailed procedures are documented for removing, installing, disassembling, and assembling each component.

Troubleshooting Guidance

The manual includes troubleshooting charts that correlate problems with their causes, aiding in diagnostics.

This extensive manual documents torque specifications for critical components to ensure proper mating surface contact and secure assembly.

FAQ

What **calibrated** torque values are required for the transmission system architecture? keyboard_arrow_down

662.0–829.0 Nm is specified for the transmission input shaft and rear drive shaft connections in the transmission system architecture.

Assess the **applicable** tool requirements for steering system adjustments. keyboard_arrow_down

36 ±0.1 mm is the standard size for the upper hinge spacer (small), indicating the need for precise tooling for these adjustments.

What **exact** electrical values are critical for the electrical system components? keyboard_arrow_down

24 V and 7.5 kW are the exact specifications for the starting motor, crucial for the electrical system's primary function.

Confirm the **specific** calibration settings for the hydraulic system. keyboard_arrow_down

20.6 MPa {210 kg/cm²} is the specific set pressure for the work equipment control valve and travel control valve, critical for hydraulic system calibration.

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