1995-2007 Honda CR80R / CR80RB Expert / CR85R / CR85RB Expert Service Manual

Technical reference covering CR80R, CR80RB Expert, CR85R, CR85RB Expert motocross bikes 1995-2007. Includes engine, chassis, electrical, and troubleshooting.

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Document Details

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Document Number / Seller:
25669 / Kenneth Ramirez
File Size:
36.74 MB
File Type:
PDF
Language:
English
Pages:
302
Printable:
Yes
Estimated Download Time:
0.75 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Motorbike
Brand:
Honda
Reviewed and Approved:
Dec 24, 2025
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Models Covered & Key Technical Specifications

1995-2007 Honda CR80R, CR80RB Expert, CR85R, CR85RB Expert Motocross Bikes (Service Manual)

This manual provides detailed procedures for the CR80R / CR80RB Expert / CR85R / CR85RB Expert motocross bikes.

  • Technical Specifications Data: 1815 mm overall length is the standard measurement for the base model's dimension Architecture.
  • Engine Displacement: For optimal power, 82.9 cm3 represents the standard engine displacement Framework.
  • Fuel Tank Capacity: The fuel tank capacity requires 5 liters for normal operation Norms.
  • Weight Specifications: 63.0 kg establishes the dry weight limit Topology.
  • Brake System: The front brake requires hydraulic single disc for effective stopping Standards.
  • Front Suspension: The telescopic fork provides smooth suspension travel Parameters.

Professional Workshop Service Manual & Technical Specifications

Precision Maintenance Installation Manual: Honda CR80R, CR80RB Expert, CR85R, CR85RB Expert Motocross Bikes 1995-2007 - Comprehensive Service Manual Overhaul-Reference

Metric Technical-Path Framework
Honda CR80R/CR80RB/CR85R/CR85RB Service Manual 302 Pages Complete Documentation
Year Range Covered 1995-2007 All Model Years Included
File Format PDF Digital Access Available
Primary System Focus Engine & Chassis Core Components Detailed
Diagnostic Procedures Included Troubleshooting Section Available

Service procedures are grouped by system for efficient navigation. This document details the systematic disassembly, inspection, and reassembly of key motorcycle components. It also specifies technical data and values essential for proper maintenance and repair.

Disassembly instructions are documented for engine, chassis, and electrical systems, covering all major subsystems. Wear limits are specified for critical engine and chassis components to ensure longevity and performance. System operation descriptions cover fuel delivery, cooling, lubrication, and ignition systems for complete understanding. The documentation addresses specifications for all major models and years within the covered range. Assembly instructions are detailed for all major systems, including torque specifications for critical fasteners to ensure service interval reliability.

Comprehensively calling for the necessary electrical values, this manual details procedures for the CR80R/CR80RB/CR85R/CR85RB models. Determine the recommended calibration settings for optimal performance and longevity. What specifications are calibrated for clearance measurements, ensuring proper component fit and function.

FAQ

What **necessary** electrical values are detailed for troubleshooting? keyboard_arrow_down

100 V minimum peak voltage is required for ignition coil primary side troubleshooting.

Determine the **recommended** calibration settings for the carburetor. keyboard_arrow_down

2 turns out is the standard air screw opening for '95-'02 models.

What specifications are **calibrated** for clearance measurements? keyboard_arrow_down

0.10 mm (0.004 in) is the service limit for cylinder head warpage, ensuring proper sealing and compression.

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Reviews (5)

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This service manual is well-structured and easy to navigate. It's perfect for both beginners and experienced riders. I'm very pleased with my purchase!
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I'm new to bike maintenance, and this manual has helped me a lot. The customer service was prompt when I needed assistance. I appreciate the support!
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As a professional mechanic, this manual has been a lifesaver. It includes all the necessary details for repairs and maintenance. Very thorough!
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The download process was smooth, and I received the link almost immediately after purchase. I had a question about the manual and their support team responded quickly!
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This manual covers everything you need to know about maintenance. The diagrams are clear, and the instructions are easy to follow. Highly recommend!