Honda CR80R, CR80RB Expert, CR85R, CR85RB Expert Motocross Bikes 1995-2007 - Comprehensive Service Manual
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Purchase Information
1995-2007 Honda CR80R, CR80RB Expert, CR85R, CR85RB Expert Service Manual - Technical Specifications
- Document Number / Seller:
- 25669 / Kenneth Ramirez
- File Size:
- 36.74 MB
- File Type:
- Language:
- English
- Pages:
- 302
- Printable:
- Yes
- Estimated Download Time:
- 0.75 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorbike
- Brand:
- Honda
- Reviewed and Approved:
- Dec 24, 2025
Honda Models and Parts Covered in this Motorbike Manual
- Honda CR80R (1995-2002)
- Honda CR80RB Expert (1996-2002)
- Honda CR85R (2003-2007)
- Honda CR85RB Expert (2003-2007)
Complete Manual Information
Honda CR80R, CR80RB Expert, CR85R, CR85RB Expert 1995-2007 - Comprehensive Service Manual
Master the maintenance and repair of your high-performance Honda motocross bike with this definitive service guide. Covering the evolution of Honda’s legendary 80cc and 85cc two-stroke racers from 1995 through 2007, this manual is the essential resource for keeping your machine at the front of the pack.
Whether you are performing a quick track-side adjustment or a complete engine overhaul, this manual provides the factory-level precision required for the CR series' specialized racing components.
Complete Model Coverage
- Honda CR80R (1995-2002)
- Honda CR80RB Expert (Big Wheel) (1996-2002)
- Honda CR85R (2003-2007)
- Honda CR85RB Expert (Big Wheel) (2003-2007)
Essential Identification Data
Never guess which parts you need. This manual provides exact locations for critical identification numbers:
- Frame Serial Number: Stamped on the right side of the steering head.
- Engine Serial Number: Stamped on the lower left side of the crankcase.
- Carburetor Identification Number: Located on the right side of the carburetor body (e.g., PE68B, PE68D, PE68E, or PWK10A depending on the year).
Professional Technical Highlights
This guide delivers deep-dive technical data specifically for the CR80/85 platform:
- Engine Specs: Detailed data for the 82.9cc (CR80) and 84.7cc (CR85) liquid-cooled engines, including cylinder I.D. service limits (47.03mm for CR80 / 47.53mm for CR85).
- Competition Maintenance: Specialized schedules for racing conditions, including 2.5-hour, 7.5-hour, and 22.5-hour service intervals.
- Transmission & Clutch: Complete service for the 6-speed constant mesh transmission and the wet multi-plate clutch system.
- Pro-Link Suspension: Full rebuild procedures for the nitrogen-filled rear dampers and telescopic front forks, including year-specific oil capacities and levels.
- Fuel & Jetting: Factory carburetor settings including main jet (#125-#142), slow jet, and needle clip positions for optimal 32:1 fuel/oil pre-mix performance.
Detailed Table of Contents
- General Information & Technical Specifications
- Frame / Body Panels / Exhaust System
- Maintenance Schedule & Procedures
- Fuel
Download Instructions for Honda Motorbike Manual
Frequently Asked Questions - Honda Motorbike Manual
What does this Honda manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Honda CR80R, CR80RB Expert, CR85R, CR85RB Expert Motocross Bikes 1995-2007 - Comprehensive Service Manual. It includes information for the following models: - Honda CR80R (1995-2002) - Honda CR80RB Expert (1996-2002) - Honda CR85R (2003-2007) - Honda CR85RB Expert (2003-2007).
Is this manual suitable for beginners?
Yes, this Honda manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorbike maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (36.74 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Honda Motorbike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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