1984-2002 Honda CR80R Service Manual

Get your Honda CR80R back in peak condition with this comprehensive service manual. It includes wiring diagrams and specifications for all major components. Publication C4085-91017.

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Document Details

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Document Number / Seller:
26419 / Donald Stewart
File Size:
92.71 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jan 22, 2025

Models Covered & Key Technical Specifications

Honda CR80R (Part Number: 61GC401) – 1984-2002

Integrated Documentary Guide | Unit. Verified Ambient Limits: 30 mm provides the maximum fork free play for optimal operation Standards. Key Cycle Rate: For essential operation, 25 ppm defines the base print output Standards. Principal Size Parameters: The front axle runout requires 0.2 mm for standard operation Matrix. Advanced Fastening Values: For proper function, 25-70 N-m specifies the critical torque values for various components. Design Charge Quantity: The fuel tank capacity supports 5 L for uninterrupted performance Protocol. Designated Heat Tolerance: 0.45 kg coolant -- signifies the system's cooling capacity Margin.

Professional Workshop Service Manual & Technical Specifications

Honda CR80R Service Manual: 1984-2002 Edition PDF Resource-Library

Engineering-Base: 1984-2002 CR80R // Procedure-Type: Bike / Motorcycle Logic // Engineering-Base: Detailed diagrams & specifications.

Technical Specs Table

Assessment-Parameter Diagnostic-Logic Calibration-Data
Engine Dry Weight 14.5 kg 31.9 lb
Transmission Oil 0.55 lit 0.58 US qt, 0.48 Imp qt
Coolant Capacity 0.48 lit 0.51 US qt, 0.42 Imp qt

Integrated service sections encompass

  • General Information: Covers model identification, specifications, and tools.
  • Lubrication: Details engine and transmission oil, and lubrication points.
  • Maintenance: Outlines schedules, fuel system, air cleaner, and spark plug service.
  • Engine Removal/Installation: Step-by-step guide for engine disassembly and reassembly.
  • Suspension: Covers front and rear suspension, fork, shock absorber, and steering stem.

This manual provides essential information for servicing your Honda CR80R. It covers a wide range of topics, from basic maintenance to complex engine and suspension work. You'll find detailed diagrams, specifications, and procedures to help you keep your bike in top condition. This manual documents torque specifications for critical components to ensure proper flange face sealing.

Understanding the Systems

The manual details various systems of the Honda CR80R, including the ignition system, cooling system, and ATAC system. It provides insights into their function, inspection, and troubleshooting.

Following Repair Procedures

Specific procedures for disassembly and assembly of major components such as the transmission, crankshaft, front wheel, and rear brake are clearly outlined. This ensures accurate and efficient repairs.

FAQ

What does the **exact** assembly sequence for the engine involve? keyboard_arrow_down

85+ pages detail the sequence for engine removal and installation, covering crankcase, crankshaft, transmission, and cylinder components.

Reference the **specific** service interval parameters for routine maintenance. keyboard_arrow_down

85+ pages outline the competition maintenance schedule, detailing service intervals for various components based on race or running hours.

What are the **designated** system architecture specifications for the ATAC system? keyboard_arrow_down

Specific torque values for the ATAC system, including the headpipe bolt at 7-10 N-m (0.7-1.0 kg-m, 5-7 ft-lb), are detailed within the manual.

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Reviews (4)

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Rated 4 out of 5 stars
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This manual has been a lifesaver for keeping my Honda CR80R in top shape. The diagrams are clear and easy to follow!
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I had a question about my download, and their support team responded almost immediately. Great service!
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I appreciate the thoroughness of this manual. It covers everything I needed for maintenance and repair. Very satisfied!