1982 Honda XL400R, XL500R service manual

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Honda 1982 Honda XL400R, XL500R service manual - Technical Specifications

  • File Size: 11.41 MB
  • File Type: ZIP
  • Language: English (some of our manuals are multi-language)
  • Printable: Yes
  • Estimated Download Time: 0.23 Minutes
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Honda Models and Parts Covered in this Motorcycle Manual

Honda Motor Corporation Ltd

  • XL 400R: Introduced as a mid-size dual-sport motorcycle with a 400cc engine, suitable for both on-road and off-road riding.
  • XL 500R: A larger dual-sport option with a 500cc engine, designed for riders seeking more power and performance.

Production year(s): 1982

Honda 1982 Honda XL400R, XL500R service manual - Complete Manual Information

Table of Contents

1. GENERAL INFORMATION

  • Introduction
  • Model Identification
  • General Specifications
  • Maintenance Precautions
  • Safety Information

2. MAINTENANCE

  • Maintenance Schedule
  • Lubrication Points
  • Inspection Procedures

3. ENGINE

  • Engine Removal and Installation
  • Cylinder Head/Valve Train
  • Cylinder and Piston
  • Clutch
  • Gearshift Linkage
  • Crankcase and Crankshaft
  • Engine Lubrication System
  • Engine Cooling System

4. FUEL SYSTEM

  • Fuel System Overview
  • Carburetor
  • Fuel Pump
  • Fuel Tank and Lines

5. ELECTRICAL SYSTEM

  • Electrical System Overview
  • Wiring Diagrams
  • Battery and Charging System
  • Ignition System
  • Starter Motor
  • Lighting System
  • Switches and Controls

6. DRIVE CHAIN

  • Drive Chain Adjustment
  • Drive Sprocket
  • Chain Guide and Slider
  • Chain Inspection and Replacement

7. BRAKES

  • Front Brake
  • Rear Brake
  • Brake Adjustment
  • Brake Lever Play
  • Brake Inspection and Replacement

8. SUSPENSION

  • Front Suspension
  • Rear Suspension
  • Fork Adjustment
  • Shock Absorber Adjustment

9. STEERING

  • Steering System Overview
  • Steering Head Bearings
  • Handlebar Adjustment

10. BODY

  • Body Panels
  • Seat
  • Fender
  • Side Covers

11. TROUBLESHOOTING

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Drive Chain Troubleshooting
  • Brake Troubleshooting
  • Suspension Troubleshooting

12. SERVICE DATA AND SPECIFICATIONS

  • General Specifications
  • Torque Specifications
  • Fluid Specifications
  • Service Tools
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Honda 1982 Honda XL400R, XL500R service manual Customer Reviews and Feedback

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Sarah K.says...
I was pleasantly surprised by how fast the download link arrived. The manual covers everything I needed for my XL500R. Thank you!
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Tom W.says...
The layout is easy to navigate, and the explanations are clear. I appreciated the quick response from support when I had a question. Definitely worth the purchase!
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Lisa T.says...
The troubleshooting section was particularly helpful. Customer support responded quickly to my email queries. Overall, a fantastic manual!
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James R.says...
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Mark J.says...
This manual is incredibly detailed and well-organized. The download process was seamless, and I received the link almost immediately after purchase. Highly recommended!