1982 Honda XL400R XL500R Workshop Manual
This manual covers the Honda XL400R and XL500R, detailing procedures for carburetor specifications, adjustment, and maintenance. Includes diagrams and specific part numbers. Ref: PD78A/PD75A
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Models Covered & Key Technical Specifications
Honda XL400R XL500R (1982) Workshop Manual | Shop Guide PDF
For XL400R/XL500R: diagnostics, service, and parts information. | Factory Grade. Catalog.
- Machine Identification & Series: Honda XL500R / XL400R (Addendum Series) provides critical dimensions like Curb Weight: 139 kg (306.4 lb) for user reference.
- Powerplant & Performance: Engine Type: OHC 4-Valve 4-Stroke Single details the Displacement: 498cc (XL500R) and 397cc (XL400R) configurations.
- Drivetrain & System Logic: Transmission: 5-Speed Constant Mesh ensures efficient power transfer and includes Final Drive: O-ring Chain.
- Service Benchmarks & Settings: Spark Plug Gap: 0.6 - 0.7 mm (0.024 - 0.028 in) specifies crucial ignition system settings.
- Fluids & Capacities: Fuel Tank Capacity: 12.0 Liters (3.2 US gal) is vital for operational range planning.
- Ignition Timing: Ignition timing (Initial) is set at 10°BTDC at 1,200 min-¹ (rpm) for optimal engine performance.
Professional Workshop Service Manual & Technical Specifications
Honda XL400R XL500R (1982) Workshop Manual | Shop Guide PDF
Assembly-Group: Honda XL400R XL500R (1982) // Architecture-Focus: Motorcycle / Enduro Logic // Assembly-Group: Workshop Manual
| Metric | Technical-Path | Context |
|---|---|---|
| General Information | Specifications Table | Detailed measurements and types for components. |
| Lubrication | Oil & Grease Points | Visual guide for all lubrication points. |
| Inspection and Adjustment | Fuel Strainer Service | Instructions for cleaning and maintenance. |
| Carburetor Specifications | Carburetor Diagrams | Exploded views of carburetor components and parts. |
| Ignition System | Circuit Diagrams | Electrical system layout for ignition components. |
Documentation sections include General Information, Lubrication, Inspection and Adjustment, Fuel System, Ignition System, and more. This manual covers detailed procedures and specifications for various systems, including the carburetor and ignition. Efficiently requiring access to essential system data, the "Honda XL400R XL500R Service Manual" serves as a comprehensive resource for maintenance and repair. It documents torque specifications for critical components like the cylinder head bolts to ensure proper thermal expansion compensation.
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