1990-1998 Yamaha PZ480 Phazer snowmobile service and shop manual

1990-1998 Yamaha PZ480 Phazer snowmobile service and shop manual Preview image 1
1990-1998 Yamaha PZ480 Phazer snowmobile service and shop manual Preview image 1
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  • File Type: ZIP
  • Language: English (some of our manuals are multi-language)
  • Pages: Number of pages: 378 ,
  • Printable: Yes
  • Estimated Download Time: 1.57 Minutes
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Models Covered in this Manual

PZ480 Phazer / Yamaha Motor Corp., Ltd

Production year(s): 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Product Information

Table of Contents

General Information

  1. Identification

    • Model Identification
    • Serial Number Location
    • Starting Serial Numbers
    • 1-1
  2. Safety While Working

    • Fire Prevention
    • Ventilation
    • Self-Protection
    • Oils, Greases, and Sealing Fluids
    • Good Working Practices
    • 1-2
  3. Disassembly and Assembly

    • Disassembly Procedures
    • Assembly Procedures
    • 1-4
  4. Special Tools

    • Required Tools
    • Measuring Tools
    • Removal and Installation Tools
    • 1-5

Periodic Inspection and Adjustment

  1. Maintenance Intervals

    • Periodic Maintenance Chart
    • 2-1
  2. Pre-Operation Inspection

    • Inspection Checklist
    • 2-2
  3. Regular Maintenance Procedures

    • Engine Oil and Filter Change
    • Spark Plug Inspection
    • Valve Clearance Adjustment
    • 2-3

Power Train

  1. Engine Removal and Installation

    • Engine Removal Procedure
    • Engine Installation Procedure
    • 3-1
  2. Cylinder Head and Valve

    • Cylinder Head Removal and Installation
    • Valve Clearance Adjustment
    • Valve Inspection and Maintenance
    • 3-3
  3. Cylinder and Piston

    • Cylinder Removal and Installation
    • Piston Removal and Installation
    • Piston Ring Inspection
    • 3-5
  4. Crankcase and Crankshaft

    • Crankcase Disassembly and Assembly
    • Crankshaft Removal and Installation
    • Crankshaft Bearing Inspection
    • 3-7
  5. Clutch

    • Clutch Removal and Installation
    • Clutch Inspection and Maintenance
    • 3-9

Specifications

  1. General Specifications

    • Engine Specifications
    • Dimensions and Weight
    • 4-1
  2. Tightening Torques

    • Standard Torque Values
    • Specific Component Torques
    • 4-2
  3. Lubrication

    • Recommended Lubricants
    • Lubrication Points
    • 4-3

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