2002 Yamaha XV1700PCR, XV1700PCRC Road Star Warrior Service Manual

This service manual covers the XV1700PCR and XV1700PCRC models. Procedures for engine, chassis, and electrical systems are detailed. PN LIT-11616-16-36.

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Document Details

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Document Number / Seller:
23922 / Rebecca Murphy
File Size:
44.97 MB
File Type:
ZIP
Language:
English
Pages:
546+59
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

Yamaha XV1700PCR, XV1700PCRC (LIT-11616-16-36) – 2002

Yamaha XV17 Road Star Warrior / XV1700PCR / XV1700PCRC Series Service Manual

  • Design Data: 2385 mm overall length establishes the primary dimension Framework.
  • Nominal Clearance Data: 955 mm overall width specifies the standard machine width Topology.
  • Calibrated Power Draw: 1120 mm overall height signifies the standard vertical measurement Bounds.
  • Documented End Play: 725 mm seat height represents the rider's comfortable positioning Standards.
  • Principal Weight: 278 kg dry weight dictates the machine's operational mass Matrix.
  • Key Torque Specifications: 48 Nm rider footrest bracket and frame signifies a critical fastener torque Value.

Professional Workshop Service Manual & Technical Specifications

Essential Specification Manual: Yamaha XV1700PCR, XV1700PCRC Road Star Warrior manual (2002) Service-Portfolio

Specification-Class: 2002 Yamaha XV1700PCR, XV1700PCRC // Engineering-Metrics: Bike / Road Star Warrior Logic // Series-Validation: LIT-11616-16-36

Specification Diagnostic-Logic Validation-Data
Engine Type Air-cooled, 4-stroke, OHV 1670 cc
Bore x Stroke 97 x 113 mm 8.36:1 Compression Ratio
Ignition Timing 10° BTDC @ 900 r/min Electric Advancer Type
Front Brake Type Dual-disc Right-hand Operation
Rear Brake Type Single-disc Right-foot Operation
Front Fork Type Coil spring/oil damper Telescopic Fork

The repository is divided into the following chapters:

Engine Specifications: Detailing the 1670cc V-twin engine, including bore, stroke, compression ratio, and oil capacities.

Chassis Specifications: Covering frame, wheels, tires, front and rear suspension, and steering head adjustments.

Electrical System: Providing diagrams for ignition, charging, starting, lighting, and signaling systems.

Periodic Checks and Adjustments: Outlining routine maintenance schedules and procedures for emission control systems.

Fuel Injection System: Explaining the operation and control of the fuel injection system, including sensors and actuators.

This manual covers engine oil changes, filter replacements, and air filter cleaning procedures. It details brake system checks, fluid replacement, and caliper service. The document provides guidance on adjusting the clutch cable and brake levers for optimal performance. Additionally, it covers steering head adjustments, front and rear suspension checks, and tire pressure regulations. Wiring diagrams and troubleshooting steps are included for electrical system diagnostics. Torque specifications are provided for critical engine and chassis fasteners to ensure proper assembly and component alignment retention.

FAQ

What are the **necessary** electrical values for the ignition system? keyboard_arrow_down

The ignition system uses a transistorized coil ignition (digital) with a 10° BTDC timing at 900 r/min.

Determine the **recommended** calibration settings for the engine idling speed. keyboard_arrow_down

The engine idling speed is specified between 850 ~ 950 r/min.

What **calibrated** clearance measurements are specified for the valve lifters? keyboard_arrow_down

The valve lifter outside diameter is 22.9680 ~ 22.9744 mm, with a valve lifter case inside diameter of 23.000 ~ 23.021 mm.

Check the **applicable** torque specifications for the rear brake system. keyboard_arrow_down

The rear brake pedal locknut requires 16 Nm (1.6 m•kg, 11 ft•lb) for proper adjustment.

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Very detailed and easy to understand. The email support was impressive; they responded quickly to my questions. Smooth download process too!
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I appreciate how organized the manual is. Downloading was hassle-free, and the support team was very professional when I reached out. Worth every penny!
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Rated 5 out of 5 stars
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This service manual is a must-have for any Yamaha XV17 owner! The download process was seamless, and I received the link almost immediately after purchase. Highly recommend!
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This manual covers everything I need for my bike. The download was quick, and the support staff were super helpful when I had questions. Great purchase!