2010 Arctic Cat 400, 650, 700 ATV Service Manual

Comprehensive maintenance, troubleshooting, and repair data for Arctic Cat 400 TRV, H1, 650, 700 ATVs.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Arctic Cat Models Covered & Key Technical Specifications

Models: Arctic Cat 400 TRV, Arctic Cat 550 FIS/TRV, Arctic Cat 650 FIS, Arctic Cat 700 FIS/TBX/TRV, Thundercat, 1000 TRV, Cruiser, Mud Pro
Sub-models / Variants: FIS (Fully Independent Suspension), TRV (Two-Rider Vehicle), TBX (Utility Box), Mud Pro, Cruiser, 400, 550, 650, 700, 1000
Build Years: 2010
Technical Data:

  • Engine oil capacity (400 TRV): 3.3 L (3.5 U.S. qt) overhaul / 2.8 L (3.0 U.S. qt) change
  • Coolant capacity (H1): 2.9 L (3.0 U.S. qt)
  • Tire inflation pressure: 0.35 kg/cm² (5 psi)
  • Fuel tank capacity (400 TRV): 20.0 L (5.3 U.S. gal.)
  • Drive belt width (minimum 400 TRV): 28.5 mm (1.12 in.)
  • Drive belt width (minimum H1/H2): 35.6 mm (1.40 in.)
  • Spark plug gap: 0.7–0.8 mm (0.028–0.032 in.)
  • Engine idle speed: 1500 RPM (baseline for timing)
Technical Specifications
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Document Number / Seller:
25725 / Michelle Jackson
File Size:
84.73 MB
File Type:
PDF
Language:
English
Pages:
274
Printable:
Yes
Category:
ATV
Last updated / verified
May 4, 2025

Arctic Cat Manual Features & Content Preview

2010 Arctic Cat ATV Service Manual Documentation

  • Covers the 2010 Arctic Cat 400 TRV, 550 FIS/TRV, 650 FIS, 700 FIS/TBX/TRV, Thundercat, 1000 TRV, Cruiser, and Mud Pro ATV models
  • Official Arctic Cat publication, September 2009 edition
  • Includes 107 torque specification entries, 50+ exploded-view component diagrams, and 12-section troubleshooting flow charts
  • Files are delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Page spreads stay legible when printed at original size
  • This 274-page publication is the factory-authorized reference for the 2010 Arctic Cat mid-to-large displacement ATV lineup, featuring full specifications for engine, transmission, and chassis components

Engine and Transmission Technical Scope

The 2010 Arctic Cat ATV service manual provides detailed technical breakdown of internal engine components and transmission servicing. It documents disassembly, inspection, and assembly procedures for the top-end, including valve clearance settings, cam lobe height tolerances, and crankshaft runout limits. The manual outlines the specific procedures for the 400, 550, 650, 700, and 1000cc engines, covering clutch shoe replacement, primary one-way drive inspections, and timing chain tensioner service.

Specification Highlights and Maintenance Data

This document includes comprehensive tables for torque values, fluid capacities, and chassis dimensions. Fluid capacities for the 400 TRV model are listed at 3.3 liters for engine oil overhauls, while the H1 coolant system capacity is specified at 2.9 liters. The manual documents that spark plug gaps must be set between 0.7–0.8 mm for reliable ignition. Cylinder head distortion tolerances are set to a maximum of 0.05 mm, and valve clearance for the 400 intake is specified at 0.076–0.127 mm. Learn more about how factory workshop documentation is structured to assist in professional-grade maintenance. Reference only — always consult a certified technician before performing service on this equipment.

An official 274-page Arctic Cat OEM workshop manual covering the 2010 400, 550, 650, 700, and 1000 ATV range, documenting engine, chassis, electrical, and cooling system specifications for the 2010 model year build.

Manual FAQ, Purchase & Download Details

Are tightening torque specifications for engine components and chassis fasteners included in the document? keyboard_arrow_down

Section 1 of this manual provides comprehensive torque specification tables for various ATV components, including exhaust, electrical, steering, brake, chassis, and drivetrain systems. These tables list the required torque values in both foot-pounds and Newton-meters to support standard assembly practices.

Does the manual provide the specific fluid capacity requirements for the 2010 Arctic Cat ATV models? keyboard_arrow_down

General specification tables included in the document detail the engine oil, coolant, differential, and rear drive capacities for the 400 TRV, H1, and H2 model variants.

Can I find chapter information for major systems like the engine, transmission, or fuel system in this service manual? keyboard_arrow_down

Manual is organized into nine sections covering the general information, periodic maintenance, engine and transmission, and fuel and lubrication systems. Additionally, the document contains sections dedicated to the electrical system, drive system, suspension, steering and frame, and controls and indicators. This structure provides broad coverage for the primary mechanical and operational systems of the listed 2010 Arctic Cat ATV models.

Is the manual available as an instant download in PDF format? keyboard_arrow_down

Product is provided as a digital PDF document that is available for immediate download after purchase, ensuring compatibility with most common devices.

What is the depth of coverage for the periodic maintenance and general specification sections? keyboard_arrow_down

Documentation provides extensive coverage of maintenance schedules, including charts that define inspection, cleaning, and replacement intervals for critical components like air filters, spark plugs, and brake systems. It also includes specific reference data such as tire inflation pressures, bulb wattages, and valve clearance measurements for the 400, 650, and 700 ATV models.

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