2010 Arctic Cat 400, 650, 700 / 400 TRV, 550 FIS/TRV, 650 FIS, 700 FIS/TBX/TRV, Thundercat, 1000 TRV, Cruiser, and Mud Pro ATV Service Manual (2009 edition)
274 Pages • 84.73 MB • Instant, Printable PDF
Arctic Cat Models Covered & Key Technical Specifications
Models: Arctic Cat 400 TRV, Arctic Cat 550 FIS/TRV, Arctic Cat 650 FIS, Arctic Cat 700 FIS/TBX/TRV, Thundercat, 1000 TRV, Cruiser, Mud Pro
Sub-models / Variants: FIS (Fully Independent Suspension), TRV (Two-Rider Vehicle), TBX (Utility Box), Mud Pro, Cruiser, 400, 550, 650, 700, 1000
Model Years: 2010
Technical Data:
- Engine oil capacity (400 TRV): 3.3 L (3.5 U.S. qt) overhaul / 2.8 L (3.0 U.S. qt) change
- Coolant capacity (H1): 2.9 L (3.0 U.S. qt)
- Tire inflation pressure: 0.35 kg/cm² (5 psi)
- Fuel tank capacity (400 TRV): 20.0 L (5.3 U.S. gal.)
- Drive belt width (minimum 400 TRV): 28.5 mm (1.12 in.)
- Drive belt width (minimum H1/H2): 35.6 mm (1.40 in.)
- Spark plug gap: 0.7–0.8 mm (0.028–0.032 in.)
- Engine idle speed: 1500 RPM (baseline for timing)
Arctic Cat Manual Features & Content Preview
- Official 274-page factory-authorized reference covering the 2010 Arctic Cat 400 TRV, 550 FIS/TRV, 650 FIS, 700 FIS/TBX/TRV, Thundercat, 1000 TRV, Cruiser, and Mud Pro models
- Provides comprehensive technical data for professional repair planning, featuring 107 torque specification entries, over 50 exploded-view component diagrams, and 12-section troubleshooting flow charts
Engine and Transmission Technical Details
Navigating complex drivetrain diagnostics requires precise baseline data. This manual offers a detailed structural breakdown of internal engine components and transmission assemblies. It outlines the exact factory parameters for the 400, 550, 650, 700, and 1000cc engines. Mechanics will find critical inspection metrics for the top-end, including valve clearance settings, cam lobe height tolerances, and crankshaft runout limits. It also details component dimensions for clutch shoe inspections, primary one-way drive diagnostics, and timing chain tensioner service. This overview ensures professionals have the exact manufacturer metrics needed before disassembling heavy mechanical components.
Specification Highlights and Maintenance Data
Access to accurate fluid capacities and chassis dimensions eliminates guesswork during routine maintenance or full system rebuilds. For example, the manual lists fluid capacities for the 400 TRV at 3.3 liters for engine overhauls, while the H1 coolant system capacity requires exactly 2.9 liters. Ignition reliability relies on precise measurements; the documented spark plug gap is 0.7–0.8 mm. Shop standards dictate that cylinder head distortion tolerances max out at 0.05 mm, and 400 intake valve clearances must measure between 0.076–0.127 mm. Reviewing these exact figures streamlines your repair workflow and ensures every diagnostic check matches OEM standards. Safety remains the highest priority in any active shop environment. Always verify your equipment setup and consider consulting a certified master technician before executing structural work or modifying pressure-bearing components.
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