1960-1979 Vespa Sprint Scooter Operation and Maintenance Manual

Shop manual for Vespa Sprint with 145cc 2-stroke engine specifications, carburetor adjustment, gear transmission diagram, and complete lubrication chart for Shell, BP, Esso, Castrol, and Mobil oils.

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Document Details

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Document Number / Seller:
23981 / Joseph Hicks
File Size:
5.55 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Scooter
Last updated / verified
Apr 20, 2025

Models Covered & Key Technical Specifications

Vespa Sprint (VLB) — 1960–1979 Functional Original Vault | Sprint Series Edition.

  • Maximum Fluid Levels: The fuel tank reaches 7.7 L (2.03 U.S. gal.) for complete operational fuel storage Bounds.
  • Authorized Adjustment Range: For optimal ignition timing, spark advance is standardized to 22° ± 1° before top dead center Topology.
  • Fundamental Energy Draw: Cylinder displacement represents 145.45 cc (8.88 cu in) as the engine swept volume Matrix.
  • Specific Burn-in Temperature: The contact breaker opening requires 0.3–0.5 mm (0.011–0.019 in) cold gap specification Standards.
  • Critical Enclosure Specs: Total dry weight is established at 89 kg (195 lbs) for the complete frame assembly Margin.
  • Rated Storage Capacity: Maximum speed dictates 94 km/h (58.4 mph) per CUNA standards Protocol.

Professional Workshop Service Manual & Technical Specifications

Advanced Diagnostic Manual: Vespa Sprint Scooter Repair & Maintenance Manual (1960-1979) - Official Service Reference

Model-Specs: Vespa Sprint (1960-1979) // Design-Core: Two-stroke Engine and Manual Transmission System Logic // Model-Specs: Single-cylinder horizontal scooter platform with 145 cc displacement.

Documentation Section System Components Reference Details
Engine and Transmission Single horizontal cylinder, four-speed gearbox, multiplate clutch Complete specifications and schematic illustrations provided
Chassis and Suspension Pressed steel monocoque frame, front and rear hydraulic dampers Assembly layouts and component identification documented
Electrical Systems 6V flywheel magneto, lighting circuits, horn and ignition Wiring diagrams and bulb specifications included

Organized into dedicated modules for engine operation sequences, the document addresses chassis identification procedures, establishes transmission maintenance protocols, encompasses electrical circuit documentation, and incorporates fuel and lubrication reference materials through its comprehensive structure.

Cooling system maintenance is addressed in the engine cooling section, with details on the centrifugal fan assembly and heat dissipation protocols. Testing requirements are specified for ignition timing verification using the flywheel magnetic contact breaker assembly. Clearance measurements are addressed for spark plug electrode gaps and contact breaker point spacing to maintain ignition system efficiency. Special procedures are addressed for fuel mixture preparation and the two-stroke lubrication methodology that defines engine operation. Verification procedures are included for brake mechanical expanding shoe adjustment and headlamp beam alignment before operation.

The document documents torque specifications for fasteners throughout the engine, transmission, and chassis systems to ensure proper mechanical assembly integrity. Safely requiring familiarity with the scooter's fundamental architecture, the manual establishes the reliable sequence of maintenance intervals beginning at 1000 kilometers for initial oil changes, continuing at 4000-kilometer service cycles for decoking and component inspection, and completing at 8000-kilometer intervals for comprehensive gear box oil replacement and contact breaker maintenance. The transmission section encompasses gear ratio documentation for all four forward speeds, clutch engagement procedures, and selector mechanism operation across neutral and geared positions. Fuel system reference data incorporates gravity-feed carburetor operation, three-position fuel tap settings (closed, open, reserve), and the prescribed 2% oil-to-petrol mixture ratio essential for two-stroke lubrication.

FAQ

What tools are **designated** for adjustment procedures on the carburettor? keyboard_arrow_down

0.6 mm spark plug electrode gap adjustment requires a box wrench and wire brush with the slow running adjuster screw accessible on the carburettor body for idle speed calibration.

Identify the **critical** pressure specifications for safe tyre operation? keyboard_arrow_down

1.2 Kg/cm² (17 lbs./sq. in.) is required for the front tyre and 1.75 Kg/cm² (25 lbs./sq. in.) for rear solo operation or 2.5 Kg/cm² (35 lbs./sq. in.) with a pillion passenger for optimal handling and safety.

What procedures are **required** for proper contact breaker assembly sequence? keyboard_arrow_down

0.3 to 0.5 mm maximum opening of contact breaker points must be achieved by slackening screw B and rotating cam C, with verification that points start opening when the coil extremity is 2+4 mm from the pole shoe before tightening and mounting the rotor.

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Reviews (5)

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Rated 4 out of 5 stars
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The diagrams and troubleshooting sections have helped me fix minor issues on my own. Very satisfied!
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Rated 5 out of 5 stars
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This manual has been a game changer for maintaining my Vespa. The instructions are clear and easy to follow. Highly recommend!
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The download process was seamless, and I received the link almost immediately. Excellent service!