2002-2004 Triumph Sprint ST / Sprint RS Service Manual

2002–2004 Triumph Sprint ST and Sprint RS Service Manual

• Covers 2002–2004 Triumph Sprint ST and Sprint RS models equipped with the 955 cc 3-cylinder DOHC engine
• Official Triumph publication P/N 3851620, issue 1, dated October 2001
• Contains 35 detailed exploded-view diagrams, 15 specialized service tool descriptions, and comprehensive torque-specification tables
• Downloads to your account within seconds of checkout
• Re-download the file any time, no expiration
• Suitable for printing individual sections for shop-floor use
• Indexed PDF search covers every chapter and appendix
• This 381-page factory-authorized reference is the standard document for the 2002-era liquid-cooled 955 cc platform

Engine and Chassis Documentation

This 381-page factory publication provides the complete technical specifications and mechanical orientation for the 2002–2004 Triumph Sprint ST and Sprint RS motorcycles. The manual is structured into 16 core sections, ranging from engine management and fuel system diagnostics to suspension, brakes, and electrical system schematics. Experts and enthusiasts will find detailed data for managing the 955 cc, 12-valve triple-cylinder powerplant, including critical valve clearance parameters and timing requirements for the silent-type cam chain assembly.

Technical Reference and Fluid Specs

In-depth specification tables document the required values for the 2002–2004 Triumph Sprint ST and Sprint RS, including precise torque settings for cam covers, clutch components, and crankcase fasteners. Coolant system capacity for the 2002–2004 Triumph Sprint ST is documented at 2.8 liters. Valve clearance for the intake is listed at 0.10–0.20 mm in the cylinder head specification table. The pick-up coil resistance for the ignition system is specified at 0.56 kOhms at 20°C. For how factory workshop documentation is structured, users can reference the section on specialized service tools, which details the part numbers for components like the alternator rotor holder and angular torque gauge.

Reference only — always consult a certified technician before performing service on this equipment.

An official 381-page Triumph OEM factory service manual covering the 2002–2004 Triumph Sprint ST and Sprint RS, documenting comprehensive engine, chassis, electrical, and fuel-injection technical data for the 955 cc triple-cylinder platform.