2002-2004 Triumph Sprint ST / Sprint RS Service Manual

This service manual provides extensive coverage for your 2002-2004 Triumph Sprint ST and Sprint RS models. Part Number 3851620 Issue 1, 10.01.

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Document Details

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Document Number / Seller:
31226 / Matthew Lee
File Size:
32.45 MB
File Type:
PDF
Language:
English
Pages:
381
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 17, 2025

Models Covered & Key Technical Specifications

Reference-Grade Repair Manual: Triumph 2002-2004 Sprint ST & Sprint RS - Comprehensive Service & Repair Manual Chassis-Documentation

Service-Level Management | Procedure-Type Documentation | Repair-Classification Reference

Assessment-Element Baseline Calibration-Spec
Engine Cooling System 85°C (nominal) -25°C
Fuel Tank Capacity 19.5 Liters 19.5 Liters
Maximum Horsepower 105 HP @ 5100 RPM 105 HP @ 5100 RPM
Rear Suspension Travel 120 mm 120 mm
Battery Rating 12V - 12 Amp. hour 12V - 12 Amp. hour
Oil Capacity (dry fill) 3.50 Litres 3.50 Litres

Factory procedures are documented for the Triumph Sprint ST and Sprint RS, covering a wide array of maintenance and repair tasks. This manual provides detailed information on engine systems, chassis components, and electrical systems. It includes essential data for optimal performance and longevity. Key systems documented include transmission, fuel injection, and braking.

Transmission service information covers gear ratios and spline lubrication. HVAC system procedures are included for a thorough understanding of its operation. Torque specifications are documented for critical engine and chassis components to ensure correct assembly and prevent damage. Parts identification is covered for all major assemblies, aiding in replacement and repair. Removal procedures are documented for key components, providing a step-by-step guide for disassembly and reassembly.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Repair Manual: Triumph 2002-2004 Sprint ST & Sprint RS - Comprehensive Service & Repair Manual Chassis-Documentation

Service-Level Management | Procedure-Type Documentation | Repair-Classification Reference

Assessment-Element Baseline Calibration-Spec
Engine Cooling System 85°C (nominal) -25°C
Fuel Tank Capacity 19.5 Liters 19.5 Liters
Maximum Horsepower 105 HP @ 5100 RPM 105 HP @ 5100 RPM
Rear Suspension Travel 120 mm 120 mm
Battery Rating 12V - 12 Amp. hour 12V - 12 Amp. hour
Oil Capacity (dry fill) 3.50 Litres 3.50 Litres

Factory procedures are documented for the Triumph Sprint ST and Sprint RS, covering a wide array of maintenance and repair tasks. This manual provides detailed information on engine systems, chassis components, and electrical systems. It includes essential data for optimal performance and longevity. Key systems documented include transmission, fuel injection, and braking.

Transmission service information covers

Gear ratios and spline lubrication details.

HVAC system procedures are included for

A thorough understanding of its operation.

Torque specifications are documented for

Critical engine and chassis components to ensure correct assembly and prevent damage. The manual documents torque specifications for engine mounts to ensure proper oscillation integrity.

Parts identification is covered for

All major assemblies, aiding in replacement and repair.

Removal procedures are documented for

Key components, providing a step-by-step guide for disassembly and reassembly.

FAQ

Determine the **specific** torque specifications for the crankshaft bearing caps. keyboard_arrow_down

10 Nm is the torque specification for the crankshaft bearing caps in this manual.

What specifications cover the **designated** safety precautions for handling engine oils? keyboard_arrow_down

Always avoid prolonged and repeated contact with engine oils, particularly used engine oils; wear protective clothing, including impervious gloves where practicable.

Check the **critical** lubrication requirements for the rear suspension. keyboard_arrow_down

3 years/24000 miles (40000 kms) is the interval for rear suspension lubrication.

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This manual is incredibly detailed and easy to follow. The download process was smooth and the support team was very responsive when I had questions. Highly recommend for any Triumph Sprint ST or RS owner!