2002-2004 Triumph Sprint ST / Sprint RS Service Manual
This service manual provides extensive coverage for your 2002-2004 Triumph Sprint ST and Sprint RS models. Part Number 3851620 Issue 1, 10.01.
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Sample pages from the 2002-2004 Triumph Sprint ST / Sprint RS Service Manual manual
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Models Covered & Key Technical Specifications
TRIUMPH Sprint ST / Sprint RS (Part Number: 3851620 Issue 1, 10.01) - 2002-2004 Service Level Management | Procedure Type Documentation | Repair Classification Reference Approved Package Size: 3.50 Litres | is rated at | for dry fill engine oil. Baseline Native Resolution: 120 PS | is specified as | for maximum horsepower. Verified Threaded Fastener Data: 10 Nm | governs | for cam cover bolts. Designated Alignment Specs: 0.5 mm | establishes | for piston ring end gap. Certified Thermal Limits: 85°C | is designed for | nominal engine coolant temperature. Reference Net Mass: 199 kg | sets | for Sprint RS dry weight.
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Reference-Grade Repair Manual: Triumph 2002-2004 Sprint ST & Sprint RS - Comprehensive Service & Repair Manual Chassis-Documentation
Service-Level Management | Procedure-Type Documentation | Repair-Classification Reference
| Assessment-Element | Baseline | Calibration-Spec |
|---|---|---|
| Engine Cooling System | 85°C (nominal) | -25°C |
| Fuel Tank Capacity | 19.5 Liters | 19.5 Liters |
| Maximum Horsepower | 105 HP @ 5100 RPM | 105 HP @ 5100 RPM |
| Rear Suspension Travel | 120 mm | 120 mm |
| Battery Rating | 12V - 12 Amp. hour | 12V - 12 Amp. hour |
| Oil Capacity (dry fill) | 3.50 Litres | 3.50 Litres |
Factory procedures are documented for the Triumph Sprint ST and Sprint RS, covering a wide array of maintenance and repair tasks. This manual provides detailed information on engine systems, chassis components, and electrical systems. It includes essential data for optimal performance and longevity. Key systems documented include transmission, fuel injection, and braking.
Transmission service information covers
Gear ratios and spline lubrication details.
HVAC system procedures are included for
A thorough understanding of its operation.
Torque specifications are documented for
Critical engine and chassis components to ensure correct assembly and prevent damage. The manual documents torque specifications for engine mounts to ensure proper oscillation integrity.
Parts identification is covered for
All major assemblies, aiding in replacement and repair.
Removal procedures are documented for
Key components, providing a step-by-step guide for disassembly and reassembly.
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