2001-2003 Aprilia Atlantic 125 / 200 / 250 / 500 Sprint Service Manual

Full service documentation for the Aprilia Atlantic 125, 200, 250, and 500 Sprint models. Covers all mechanical and electrical systems with part numbers. PN 8140680

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Document Details

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Document Number / Seller:
24428 / Elizabeth Morgan
File Size:
20.57 MB
File Type:
PDF
Language:
English
Pages:
271
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 27, 2025

Models Covered & Key Technical Specifications

Aprilia Atlantic 125 / 200 / 250 / 500 Sprint (8140680) — 2001-2003

Diagnostic, Manufacturer Reference | Atlantic Series Library.

  • Measured Storage Capacity: 124 cu. cm for the 125cc engine and 197.75 cu. cm for the 200cc engine is standardized to facilitate efficient fuel combustion Requirements.
  • Fundamental Tolerance Values: Spark plug gap measures 0.7–0.8 mm determines the optimal spark plug gap for reliable ignition initiation Threshold.
  • Baseline Consumption Data: Fuel tank capacity delivers 10.5 liters is calibrated to ensure adequate range for extended operation Mapping.
  • Approved Heat Dissipation: Coolant capacity achieves 1.2 liters is rated at optimal engine cooling system performance Configuration.
  • Reference Footprint Data: Wheelbase measures 1470 mm signifies the overall physical dimensions for stability Benchmarks.
  • Published Tank Capacity: Engine oil capacity requires 1000 cu. cm for the initial oil change is the standard lubrication requirement Range.

Professional Workshop Service Manual & Technical Specifications

Enhanced Reference Factory Manual: Motorbike 2001-2003 Aprilia Atlantic 125 / 200 / 250 / 500 Sprint Service Manual Resource-Library

Subsystem-Focus: Engine Oil // Procedure-Type: Maintenance // Equipment-Series: Atlantic Series

Assessment-Element Technical-Path Calibration-Standards
Engine Oil Capacity 1000 cu. cm (1100 with filter) 1150 cu. cm (overhaul)
Fuel Tank Capacity 10.5 liters Reserve 1.5 liters
Transmission Oil 250 cu. cm -
Coolant Capacity 1.2 liters -
Spark Plug Gap 0.7 - 0.8 mm -
Idle Speed 1750 ± 100 rpm -

Technical units are distributed across the following core sections:

  • Engine Oil
  • Fuel System
  • Cooling System
  • Brakes
  • Chassis
  • Electrical System

Consistently mandating adherence to specified maintenance intervals ensures peak vehicle performance and longevity. This manual details procedures for all primary vehicle systems, including routine checks, component replacements, and diagnostic guidance. Specific attention is given to lubrication requirements and fluid capacities for optimal operation. The manual documents torque specifications for critical fasteners to ensure proper flange face sealing.

Engine Oil Servicing

This section details the process for checking and changing engine oil, including the oil filter, emphasizing the importance of using manufacturer-recommended lubricants and adhering to specified intervals. It outlines the correct procedure for topping up the oil to prevent damage.

Fuel System Maintenance

Information on the fuel system covers fuel supply, filter changes, and component removal for the fuel tank and sensor. It also includes detailed procedures for carburetor removal, disassembly, assembly, and adjustment, critical for engine performance.

Cooling System Procedures

Guidance for the cooling system includes changing coolant, radiator maintenance, and procedures for the electric fan and water temperature sensor. It emphasizes the correct coolant mixture and levels for efficient operation.

Brake System Servicing

Detailed instructions are provided for front and rear brake system maintenance, including pad replacement, disc inspection, fluid checks, and bleeding procedures. Proper brake function is paramount for safety.

Chassis Component Management

This section covers various chassis components, including wheel removal and installation, bearing inspection, and suspension adjustments. It also details the removal and installation of bodywork panels and related parts.

Electrical System Diagnostics

Information on the electrical system includes battery activation and maintenance, ignition system logic, charge system operation, and starter circuit details. It also covers sensors, lighting circuits, and bulb replacement procedures.

Front and Rear Fork Maintenance

Procedures for front fork disassembly, component inspection, and refitting are included, along with rear suspension adjustments. Correct maintenance ensures optimal handling and stability.

FAQ

Specify the **applicable** lubrication requirements for the Atlantic 200? keyboard_arrow_down

SAE 75W 90 is recommended for transmission oil, and BIMOL GREASE 481 is recommended for bearings, with a useful temperature range of -30°C to +140°C.

What is the **exact** testing parameters for engine oil? keyboard_arrow_down

Engine oil should be changed every 6000 km (3728 mi), and the oil level should be checked every 3000 km (1864 mi).

Calculate the **specific** diagnostic procedures for brake pad wear? keyboard_arrow_down

1.5 mm (0.05 in) is the minimum thickness for brake friction material; if it reduces to this level, both pads must be changed.

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Reviews (5)

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Rated 4 out of 5 stars
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This manual covers everything you need to know about the Atlantic 125 & 200. The detailed sections made repairs a breeze!
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I had a few questions about the manual, and the support team responded promptly. Very helpful!
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Rated 5 out of 5 stars
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The structure of this manual makes it easy to find what you need. Highly recommend for any Aprililia owner!