Aprilia RSV Mille 2002 Factory Service Manual

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Aprilia Models Covered & Key Technical Specifications

Models: Aprilia RSV Mille
Sub-models / Variants: RSV, Standard
Model Years: 2002
Serial Numbers: ZD4RP
Technical Data:

  • Engine displacement: 997.62 cm³
  • Engine configuration: 60° longitudinal V-type, 2-cylinder, 4-stroke, DOHC
  • Max power: 86.5 kW at 9250 rpm
  • Compression ratio: 11.8 ± 0.4 : 1
  • Bore / Stroke: 97 mm / 67.5 mm
  • Transmission: 6-speed mechanical
  • Cooling system: Liquid-cooled
  • Idle speed: 1250 ± 100 rpm
Technical Specifications
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Document Number / Seller:
23941 / Peter Taylor
File Size:
19.68 MB
File Type:
PDF
Language:
English
Pages:
386
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jun 14, 2026

Aprilia Manual Features & Content Preview

  • Covers 2002 Aprilia RSV Mille models, including the standard RSV variant
  • Original OEM publication P/N 8140688, Release 00/2002-10
  • Contains 47 technical specification tables, 62 exploded-view identification diagrams, and 43 torque-specific service charts
  • 386 pages of technical documentation for the V990 engine and chassis configuration

Documented Maintenance and Service Details

This documentation provides granular technical details for the ZD4RP-series build. It begins with a structural overview of the motorcycle and its identity markers. For daily workshop operations, the primary chapters are incredibly useful. They break down lubrication requirements and specialized tool lists for both frame and engine service. You will also find exact procedures for safely mounting the motorcycle on support stands. Detailed schedules outline interval-based maintenance for the powertrain, chassis, and electrical components. This ensures complete adherence to factory standards when working on the V990 engine systems.

Technical Specifications and Reference Data

The publication offers precise data on fluid capacities, engine settings, and fuel-injection mappings. Engine oil capacity during a standard filter change requires exactly 3700 cm³. The cooling system holds 2.5 liters. Standard fuel tank capacity is 20 liters, accompanied by a 4.5 ± 1 liter reserve. Beyond fluids, the manual details critical gear ratios and tire pressure settings for various riding conditions. Working on high-performance motorcycles carries inherent risks to personal safety and vehicle integrity. Always cross-reference torque values and settings directly within the complete OEM documentation before beginning any hands-on maintenance or teardown.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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