2002 Aprilia RSV Mille Service Manual (386 Pages)

Engine rebuild specs, fuel system diagnostics, and complete brake/suspension service procedures. Part# 8140688. Includes wiring diagrams, torque specifications, and cylinder synchronization data for precision Italian engineering.

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Aprilia Models Covered & Key Technical Specifications

Models: Aprilia RSV Mille
Sub-models / Variants: RSV, Standard
Build Years: 2002
Serial Numbers: ZD4RP
Technical Data:

  • Engine displacement: 997.62 cm³
  • Engine configuration: 60° longitudinal V-type, 2-cylinder, 4-stroke, DOHC
  • Max power: 86.5 kW at 9250 rpm
  • Compression ratio: 11.8 ± 0.4 : 1
  • Bore / Stroke: 97 mm / 67.5 mm
  • Transmission: 6-speed mechanical
  • Cooling system: Liquid-cooled
  • Idle speed: 1250 ± 100 rpm
Technical Specifications
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Document Number / Seller:
23941 / Peter Taylor
File Size:
19.68 MB
File Type:
PDF
Language:
English
Pages:
386
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Mar 15, 2026

Aprilia Manual Features & Content Preview

Aprilia RSV Mille 2002 Workshop Manual

  • Covers 2002 Aprilia RSV Mille models, including the standard RSV variant
  • Original OEM publication P/N 8140688, Release 00/2002-10
  • Contains 47 technical specification tables, 62 exploded-view identification diagrams, and 43 torque-specific service charts
  • 386 pages of technical documentation
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • This official 2002 release is the factory reference build for the V990 engine and chassis configuration introduced at the start of the 2002 model cycle

Documented Maintenance and Service Scope

The documentation provides granular technical details for the 2002 Aprilia RSV Mille, beginning with a structural overview of the vehicle and its identity markers. Primary chapters address the lubrication requirements, specialized tool requirements for frame and engine service, and procedures for mounting the vehicle on support stands. Detailed service schedules outline interval-based maintenance for the powertrain, chassis, and electrical components, ensuring adherence to factory standards for the V990 engine and associated systems.

Technical Specifications and Reference Data

The 2002 Aprilia RSV Mille publication offers precise data on fluid capacities and engine settings. Engine oil capacity for an oil change is 3700 cm³ as listed in the technical data section. Cooling system capacity for the 2002 Aprilia RSV Mille is documented at 2.5 liters. Fuel tank capacity reaches 20 liters in the standard specification, with a reserve listed at 4.5 ± 1 liters. The manual also details gear ratios and tire pressure settings for various conditions. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This official 386-page Aprilia workshop manual covers the 2002 RSV Mille, documenting engine, chassis, electrical, and fuel-injection specifications for the ZD4RP-series build.

Document Reference: Part No. 8140688, Release 00/2002-10

Manual FAQ, Purchase & Download Details

Does this service manual cover the 2002 Aprilia RSV Mille motorcycle? keyboard_arrow_down

386-page workshop service manual is specifically dedicated to the 2002 Aprilia RSV Mille.

What information does the document provide regarding engine specifications and fluid capacities? keyboard_arrow_down

Manual includes detailed specification tables listing engine data like bore and stroke, compression ratios, power output, and fluid capacities for oil, coolant, and fuel.

Are there visual references or parts illustrations included in the workshop manual? keyboard_arrow_down

Manual contains numerous exploded views, technical diagrams, and illustrations, including specific sections for the engine, chassis, and electrical system components.

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