2001-2005 Aprilia RST1000 Futura S Service & Repair Manual (P/N 8140542)
Aprilia Models Covered & Key Technical Specifications
Models: Aprilia RST1000 Futura S
Sub-models / Variants: 2WD, with catalytic converter, Automatic Switch-on Device version, evaporative emission system
Model Years: 2001–2005
Technical Data:
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Engine displacement: 60.878 cu in (997.62 cm³)
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Configuration: 60° longitudinal V-type, 2-cylinder, 4-stroke
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Valve train: DOHC, 4 valves per cylinder
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Max. rated power: 86.5 kW (118 HP) at 9250 rpm
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Max. Torque: 96.5 Nm at 7000 rpm
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Compression ratio: 11.8 ± 0.5: 1
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Transmission: 6-speed mechanical
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Fuel system: Electronic injection (MULTIPONT)
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Cooling system capacity: 0.66 gal (2.5 l)
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Fuel tank capacity: 5.28 US gal (20 l)
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Front tire: 120/70ZR17
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Rear tire: 180/55ZR17
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Crankshaft fastening nut torque: 86.5 N·m (63.8 lb-ft)
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Thermostat opening temp: 65 ± 2°C (149 ± 5°F)
Aprilia Manual Features & Content Preview
- Covers all 2001–2005 Aprilia RST1000 Futura S variants (including catalytic converter, automatic light switching, and EVAP system models)
- Official Aprilia OEM publication (P/N 8140542, Release 00/2002–03)
- 360 pages of factory technical data, wiring diagrams, and scheduled maintenance intervals
- Comprehensive index for quickly locating exact part numbers, component schematics, and specific chapters
- First-edition manual serving as the primary technical reference for the complete model run
Technical Documentation and Diagnostics
This official workshop manual details the diagnostic, tuning, and maintenance procedures for the RST1000 series. Organized around factory specifications, the publication provides in-depth data covering engine mechanics, fuel management, cooling system pressures, and complex electrical connector configurations. Professional technicians and serious DIYers will find exact tolerances for valve clearances, piston speeds, and gearbox operations. Because motorcycle systems operate under extreme physical stress, always cross-reference these factory torque specs and wear limits before starting any assembly work to ensure safe and reliable performance. The document offers a comprehensive look at what a true OEM publication contains.
Specifications and Reference Data
Precise reference values are essential for accurate engine work. This guide delivers exactly that. It documents the 2.5-liter cooling system capacity, an 86.5 Nm torque rating for the crankshaft fastening nut, and standard intake valve clearances set between 0.12 and 0.17 mm. Clear schematics map out the fluid-cooled V-twin components. Additionally, the manual outlines metric ISO fastener torque values and strict wear limits for brake and transmission hardware. Supported by detailed charts for lubricant grades, specific Loctite applications, and required special tool numbers, the resource provides the exact data needed for accurate part identification and maintenance on the 8140176-series build.
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