1992-2000 Aprilia RX 50 Racing Service Manual

Covers RX 50 Racing with 2-stroke AM6 engine procedures — 49.75 cc displacement, liquid-cooled, hydraulic brakes, 6-speed transmission. Complete maintenance and repair specifications.

4.5starstarstarstarstar_half(4)
★ BEST PRICE
visibility Preview Available
Aprilia 1992-2000 Aprilia RX 50 Racing Service Manual manual page preview - page 1 of 193

Sample pages from the 1992-2000 Aprilia RX 50 Racing Service Manual manual

Aprilia 1992-2000 Aprilia RX 50 Racing Service Manual manual preview page 2 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$10.50 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
23766 / Kevin Reyes
File Size:
6.22 MB
File Type:
PDF
Language:
English
Pages:
193
Printable:
Yes
Category:
Minibike
Last updated / verified
Aug 30, 2025

Models Covered & Key Technical Specifications

Aprilia RX 50 Racing — 1992–2000 Operational Professional Structured Vault | RX 50 Series Section.

  • Authorized Containment Volume: 9,5 litres is standardized to the gasoline tank capacity Mapping.
  • Published Fit Tolerances: For optimal engine performance, 1600 ± 100 giri/min defines the minimum regime setting Configuration.
  • Reference Voltage Specs: The compression chamber requires 12,0 ± 0,5:1 for standard combustion pressure Benchmarks.
  • Established Output Performance: 49,75 cm³ — achieves the total cylinder displacement Range.
  • Measured Net Mass: Gearbox oil capacity sets 820 cm³ Sequences.
  • Core Fluid Levels: Wheelbase dimension reaches 1390 mm baseline Baseline.

Professional Workshop Service Manual & Technical Specifications

Verified Maintenance Safety Manual: Comprehensive Maintenance & Overhaul: Aprilia RX 50 Racing (1992-2000) Specification-Guide

Model-Designation: 1992-2000 Aprilia RX 50 Racing minibike // Conceptual-Layout: Two-stroke engine logic with liquid cooling and hydraulic braking systems // Model-Portfolio: Complete technical documentation across engine, chassis, suspension, and electrical subsystems.

Specification Value Validation-Data
Document Type Service Manual Complete specifications provided
Total Pages 129 pages Full documentation
Language Italian with English translation Multilingual support
Coverage Period 1992-2000 model years See Chapter 1.5
Primary Systems Engine, chassis, brakes, suspension, electrical Documented across all sections

Service procedures are grouped by engine removal and reinstallation, brake and suspension maintenance, periodic chain service, and electrical system reference. The manual presents information on fuel system procedures for carbureted operation, adjustment procedures are detailed for brake fluid levels and chain tension settings, timing procedures are documented for ignition system analysis, technical notes are provided for torque specifications and lubricant selections, and quality checks are addressed for suspension components and brake functionality. Complete process documentation guides technicians through removal sequences for major assemblies, including engine extraction from the frame, suspension linkage disassembly, and brake system servicing. The document includes wiring diagrams for the battery, charging system, lighting, and ignition circuits, along with detailed electrical component locations and connector specifications.

The manual documents torque specifications for the engine mounting points to ensure proper frame security and structural integrity.

Content Areas: The manual provides foundational information covering identification procedures, safety protocols, and vehicle specifications across all model variants. Introduction sections address manual conventions, safety messaging, general operating rules, running-in procedures, and vehicle identification number locations. Technical reference data includes engine specifications, suspension geometry, brake system descriptions, fuel system details, and electrical system parameters. Maintenance planning sections document scheduled service intervals, preventive checks, and component inspection procedures for brake systems, suspension assemblies, and drivetrain elements. Engine operation chapters cover complete removal and reinstallation procedures, external component servicing, and system integration. Chassis documentation addresses bodywork removal, suspension overhaul, brake system maintenance, wheel service, and drive chain procedures. Electrical sections present wiring diagrams, component identification, and circuit organization for the battery, charging system, ignition, and lighting networks.

FAQ

Reference the **specified** tool for chain removal procedures? keyboard_arrow_down

8140192 is the Aprilia special tool required for disconnection and reconnection of chain links with riveted plates, as detailed in the chain transmission service procedures found in the manual's later sections.

What are the **essential** battery specifications for this model? keyboard_arrow_down

12 V – 4 Ah battery capacity is standard for the RX 50 Racing electrical system, providing adequate power for the ignition, lighting, and starter motor functions specified in the technical specifications section.

Specify the **correct** fork oil capacity per fork leg? keyboard_arrow_down

400 cm³ (cc) of fork oil must be filled into each front suspension leg during fork service, as documented in the fork disassembly and reassembly procedures to ensure proper damping performance and suspension response.

Customer Reviews

Read what our customers say about this Aprilia Minibike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
The detailed illustrations make it easy to follow. Customer support was also very responsive!
Avatar
New
This manual has been a lifesaver! The troubleshooting guide is clear and very helpful.
Avatar
New
Rated 4 out of 5 stars
Avatar
New
The download was smooth, and the email support was quick and friendly. Highly recommend!