Precision Repair Manual: Aprilia RS 250 (1995-1997)
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Sample pages from the Precision Repair Manual: Aprilia RS 250 (1995-1997) manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 23340 / Mary Bell
- File Size:
- 137.98 MB
- File Type:
- Language:
- English
- Pages:
- 580
- Printable:
- Yes
- Estimated Download Time:
- 2.83 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Aprilia
- Reviewed and Approved:
- Dec 25, 2025
Aprilia Models and Parts Covered in this Motorcycle Manual
- RS 250 (1994)
- RS 250 (1995)
- RS 250 (1996)
- RS 250 (1997)
- RS 250 (1998)
- RS 250 ASD (1994-1998)
- RS 250 FP (1994-1998)
Complete Manual Information
Aprilia RS 250 Workshop Service and Repair Manual (1994-1998)
This professional-grade Workshop Service and Repair Manual is the ultimate technical resource for the Aprilia RS 250. Covering the production years 1994, 1995, 1996, 1997, and 1998, this guide is specifically engineered for owners and mechanics who demand factory-level precision. Whether you own the standard RS 250, the ASD (Automatic Switch-on Device) version, or the high-performance FP (Free Power) version, this manual provides the granular detail needed to maintain this legendary two-stroke motorcycle in peak racing condition.
Advanced Technical Insights
Go beyond basic maintenance with deep-dive technical data and specifications used by certified Aprilia technicians. This manual is structured for maximum utility, focusing on the unique 90-degree V-twin two-stroke engine and its complex systems.
- Engine and Performance: Detailed procedures for the 249cc V-90 engine, including MIKUNI TM 34 SS carburetor synchronization and power valve (exhaust valve) timing adjustments.
- Precision Chassis Tuning: Comprehensive data on the bitrave frame, including full rebuild instructions for the adjustable telehydraulic upside-down front forks and the rear single shock absorber.
- Cooling and Lubrication: Exact ratios for the 1.9-liter liquid cooling system and calibration settings for the variable automatic mixer pump (0.9% to 2% mix ratio).
- Electrical Systems: Complete wiring diagrams and troubleshooting for the CDI ignition system, including specific spark plug heat range requirements (NGK BR9ECM standard).
- Serial Number Identification: Crucial data for registration and parts ordering, including the frame serial number location on the steering head pipe and the engine serial number on the rear crankcase.
Master Your RS 250
The Aprilia RS 250 is a precision instrument that requires exact care. This manual provides the high-standard instructions necessary to handle everything from break-in procedures to complex engine teardowns.
- Periodic Maintenance Schedule: Step-by-step service intervals for 1,000 km (post-break-in), 4,000 km, and 8,000 km cycles to ensure engine longevity.
- Torque Specifications: Comprehensive charts for every critical bolt, including cylinder head nuts (23-27 Nm) and steering head nuts (60-100 Nm), ensuring safety and mechanical integrity.
- Cylinder Identification: Specific instructions for the "L" (Left) and "R" (Right) cylinder service to avoid common assembly errors.
- Fuel and Oil Specs: Guidelines for using 95+ Octane (R.O.N.) unleaded fuel and ISO-L-ETC++ / A.P.I. TC++ synthetic oils to prevent combustion chamber deposits.
Professional Value
This manual is not just a collection of instructions; it is a comprehensive service partner. Designed for clarity, it includes detailed illustrations and technical drawings that make complex tasks manageable for both professional mechanics and dedicated enthusiasts. By following the factory-prescribed methods, you protect your investment and ensure that your RS 250 continues to deliver its iconic race-bred performance.
Product Specifications
- Models: Aprilia RS 250, RS 250 ASD, RS 250 FP
- Years Covered: 1994, 1995, 1996, 1997, 1998
- Language: English (US)
- Format: High-detail Workshop Service and Repair Manual
- Vehicle Type: High-performance Two-Stroke Motorcycle
Download Instructions for Aprilia Motorcycle Manual
Frequently Asked Questions - Aprilia Motorcycle Manual
Is this manual suitable for beginners?
Yes, this Aprilia manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (137.98 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Aprilia Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Aprilia model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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