1995-1997 Aprilia RS 250 Service Manual FSM

The official 580-page OEM service manual for the 1995–1997 Aprilia RS 250 delivers the exact technical specifications and mechanical reference data needed for professional shop work and serious DIY maintenance. This document maps out every system on the 249 cc V-twin, 2-stroke power unit and the 6-speed direct-drive transmission.

• Covers 1995–1997 Aprilia RS 250 (specifically the 249 cc, 2-cylinder, 2-stroke performance variant)
• Original 580-page OEM publication (first edition 1994, updated 1998)
• Over 75 detailed assembly diagrams and exploded component views for accurate parts identification
• Factory torque values for critical fasteners, including steering stem nuts (60–100 Nm) and rear axle nuts (85–115 Nm)

Working on high-performance motorcycles requires absolute precision. Always verify torque sequences and utilize proper lifting equipment before servicing chassis or engine components to ensure mechanical integrity and personal safety.

Inside this publication, you will find documented factory specifications, including a 1.5 L coolant capacity and ignition timing reference values set at 14° B.T.D.C. advance at 1,300 rpm. Electrical system schematics clearly outline standard components, ranging from the 12V 4Ah battery ratings to the 55W/55W headlight specs. The manual serves as the primary technical reference for the V-90° power unit and braking circuit maintenance.