1995-1997 Aprilia RS 250 Service Manual (580 Pages)

Complete service procedures for the Aprilia RS 250 two-stroke sportbike covering engine rebuild, chassis maintenance, electrical systems, and fuel delivery. Professional shop manual with detailed repair sequences and component specifications for all 1995-1997 model years.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Aprilia Models Covered & Key Technical Specifications

Models: Aprilia RS 250
Build Years: 1995–1997
Technical Data:

  • Engine: 249 cc, 2-cylinder, 2-stroke, liquid-cooled, V-90° configuration
  • Engine Speed: 10,500 rpm maximum rated limit
  • Power Output: 34 hp
  • Peak Torque: 34 Nm (25 lb-ft)
  • Carburetion: 2 Mikuni TM 34 SS carburetors
  • Compression Ratio: 12.00 ± 0.7:1
  • Transmission: 6-speed, chain drive, 520 V6 chain
  • Cooling System Capacity: 1.5 L (0.4 US gal)
  • Fuel Tank Capacity: 10 L (2.6 US gal)
Technical Specifications
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Document Number / Seller:
23340 / Mary Bell
File Size:
137.98 MB
File Type:
PDF
Language:
English
Pages:
580
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 25, 2025

Aprilia Manual Features & Content Preview

Inside the 1995–1997 Aprilia RS 250 Service Manual

The 1995–1997 Aprilia RS 250 service manual provides structured technical data for the maintenance and mechanical review of the RS 250 series. This document outlines key specifications, including engine, transmission, electrical system, and chassis reference values necessary for technical identification.

Content Artifacts and Technical Depth

This publication contains detailed illustrations of the 249 cc V-twin engine components and the 6-speed direct-drive transmission assembly. Maintenance data includes documented torque values for chassis bolts, such as steering stem nuts specified at 60–100 Nm and rear axle nuts at 85–115 Nm. The technical sections also detail the 1.5 L coolant capacity and provide reference values for ignition timing, listing the 14° B.T.D.C. advance at 1,300 rpm. Electrical system schematics list standard components including 12V 4Ah battery ratings and 55W/55W headlight lamp specs.

  • Covers 1995–1997 Aprilia RS 250 motorcycles, specifically the 249 cc, 2-cylinder, 2-stroke performance variant
  • Original OEM manufacturer publication, first edition 1994, updated 1998
  • Includes over 75 detailed assembly diagrams, component explosion views, and specific torque-sequence tables for engine and chassis mounting
  • Accessible from your device as soon as the order is placed
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • Understanding factory workshop documentation for Aprilia motorcycles
  • This manual serves as the primary technical reference for the 1995–1997 Aprilia RS 250, including essential specifications for the V-90° power unit and braking circuit maintenance.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 580-page Aprilia OEM workshop manual covering the 1995–1997 Aprilia RS 250, documenting engine, chassis, electrical, and fuel-injection specifications for the RS 250-series build.

Manual FAQ, Purchase & Download Details

Which fluid capacity and lubricant specification tables are listed for the Aprilia RS 250 in the general information chapter? keyboard_arrow_down

General information sections contain technical specifications for fuel, engine oil, transmission oil, fork oil, and cooling system capacities.

Are there specific document identifiers or edition notes that verify the Aprilia RS 250 manual coverage? keyboard_arrow_down

Document front matter includes edition dates and references specific parts catalogs, such as the 380T series for 1995-1997 models. These cues help confirm the publication context for the covered motorcycle.

Is the total page count for this 1995-1997 Aprilia RS 250 service manual confirmed in the database? keyboard_arrow_down

Service manual consists of 580 pages of technical documentation.

What technical specification categories are included in the engine and dimensional data sections? keyboard_arrow_down

Specification tables within the manual list engine displacement, peak power norms, bore and stroke dimensions, and maximum engine speed standards. These tables provide reference data for the 249 cc engine architecture.

Does the table of contents provide a clear overview of the systems covered in the 580-page document? keyboard_arrow_down

Index includes dedicated chapters for the engine, fuel and lubrication systems, cooling system, and electrical components. It also lists sections for periodic maintenance and chassis information. These chapters collectively organize the technical data presented in the manual.

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