Precision Repair Manual: Aprilia RS 250 (1995-1997)
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Models Covered & Key Technical Specifications
- RS 250 (1994)
- RS 250 (1995)
- RS 250 (1996)
- RS 250 (1997)
- RS 250 (1998)
- RS 250 ASD (1994-1998)
- RS 250 FP (1994-1998)
Professional Workshop Service Manual & Technical Specifications
Aprilia RS 250 Workshop Service and Repair Manual (1994-1998)
This professional-grade Workshop Service and Repair Manual is the ultimate technical resource for the Aprilia RS 250. Covering the production years 1994, 1995, 1996, 1997, and 1998, this guide is specifically engineered for owners and mechanics who demand factory-level precision. Whether you own the standard RS 250, the ASD (Automatic Switch-on Device) version, or the high-performance FP (Free Power) version, this manual provides the granular detail needed to maintain this legendary two-stroke motorcycle in peak racing condition.
Advanced Technical Insights
Go beyond basic maintenance with deep-dive technical data and specifications used by certified Aprilia technicians. This manual is structured for maximum utility, focusing on the unique 90-degree V-twin two-stroke engine and its complex systems.
- Engine and Performance: Detailed procedures for the 249cc V-90 engine, including MIKUNI TM 34 SS carburetor synchronization and power valve (exhaust valve) timing adjustments.
- Precision Chassis Tuning: Comprehensive data on the bitrave frame, including full rebuild instructions for the adjustable telehydraulic upside-down front forks and the rear single shock absorber.
- Cooling and Lubrication: Exact ratios for the 1.9-liter liquid cooling system and calibration settings for the variable automatic mixer pump (0.9% to 2% mix ratio).
- Electrical Systems: Complete wiring diagrams and troubleshooting for the CDI ignition system, including specific spark plug heat range requirements (NGK BR9ECM standard).
- Serial Number Identification: Crucial data for registration and parts ordering, including the frame serial number location on the steering head pipe and the engine serial number on the rear crankcase.
Master Your RS 250
The Aprilia RS 250 is a precision instrument that requires exact care. This manual provides the high-standard instructions necessary to handle everything from break-in procedures to complex engine teardowns.
- Periodic Maintenance Schedule: Step-by-step service intervals for 1,000 km (post-break-in), 4,000 km, and 8,000 km cycles to ensure engine longevity.
- Torque Specifications: Comprehensive charts for every critical bolt, including cylinder head nuts (23-27 Nm) and steering head nuts (60-100 Nm), ensuring safety and mechanical integrity.
- Cylinder Identification: Specific instructions for the "L" (Left) and "R" (Right) cylinder service to avoid common assembly errors.
- Fuel and Oil Specs: Guidelines for using 95+ Octane (R.O.N.) unleaded fuel and ISO-L-ETC++ / A.P.I. TC++ synthetic oils to prevent combustion chamber deposits.
Professional Value
This manual is not just a collection of instructions; it is a comprehensive service partner. Designed for clarity, it includes detailed illustrations and technical drawings that make complex tasks manageable for both professional mechanics and dedicated enthusiasts. By following the factory-prescribed methods, you protect your investment and ensure that your RS 250 continues to deliver its iconic race-bred performance.
Product Specifications
- Models: Aprilia RS 250, RS 250 ASD, RS 250 FP
- Years Covered: 1994, 1995, 1996, 1997, 1998
- Language: English (US)
- Format: High-detail Workshop Service and Repair Manual
- Vehicle Type: High-performance Two-Stroke Motorcycle
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