1995 Sea-Doo SP/SPI/SPX/GTS/GTX/XP Shop Manual (618 P.)

Complete shop documentation covering Bombardier Rotax 587, 657X, and 717 engines. Comprehensive service procedures for all drivetrain, electrical, and fuel system components. PN 219800016-219800018

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Document Details

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Document Number / Seller:
24099 / Barbara Robinson
File Size:
96.17 MB
File Type:
PDF
Language:
English
Pages:
618
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Feb 16, 2025

Models Covered & Key Technical Specifications

Bombardier Sea-Doo 1995 SP, SPI, SPX, GTS, GTX, XP (5873, 5875, 5874, 5815, 5863, 5857) — 1995 Technical Mechanical Overview | Sea-Doo Watercraft Engineering Blueprint.

  • Integral Displacement Data: Engine displacement reaches 580.7–650 cm³ (35.4–39.67 in³) establishing the cylinder volume Play Limits.
  • Measured Power Output: For optimal performance, 106–109 hp at 6200 rpm specifies the maximum rated horsepower Electrical Specs.
  • Primary Torque Specification: Peak torque reaches 145 N·m (107 lb-ft) at 5000 rpm corresponds to crankshaft output Climate Specs.
  • Essential Compression Ratio: Corrected compression ratios of 5.9:1 to 6.4:1 dictate combustion chamber efficiency Travel Rate.
  • Baseline Fuel Capacity: Tank volume ranges from 34–45 L (9–12 US gal) is standardized to fuel system requirements Print Quality.
  • Established Cooling Temperature: Monitoring beeper activation threshold limits engine temperature to 96–99°C (205–210°F) Spacing Data Configuration.

Professional Workshop Service Manual & Technical Specifications

Integrated Training Manual: Personal Watercraft (PWC) Shop Manual for ´95 Sea-Doo SP, SPI, SPX, GTS, GTX, XP Watercrafts Technical-Briefing

Model-Portfolio: 1995 SP (5873), SPI (5875), SPX (5874), GTS (5815), GTX (5863), XP (5857) // Specification-Class: Multi-engine propulsion documentation / jet pump system logic // Asset-ID: Comprehensive 630-page factory service resource.

Integrated-Framework Rating Architecture
Engine Systems Complete 587, 657 X, 717 Rotax two-stroke engines with rotary valve induction
Propulsion Coverage Complete Jet pump assembly, drive shaft, impeller housing, reverse system documented
Electrical Schematics Included Magneto, CDI ignition, charging system, starting system diagrams
Fuel & Lubrication Documented Carburetor circuits, oil injection pump, system pressurization procedures
Steering & Control Complete Nozzle alignment, VTS variable trim motor documentation
Body & Hull Repair Included Gelcoat procedures, painting specifications, decal installation reference

The repository is divided into engine and propulsion sections, cooling and fuel system modules, lubrication and electrical frameworks, and steering and body assemblies. It encompasses the jet pump module, documents the propulsion drive system, and covers variable trim operation with electrical wiring diagrams across all model configurations.

Wear limits are specified for piston-to-cylinder clearances and connecting rod bearings across the three engine families. System operation descriptions cover cooling circuit flow from the jet pump through the water-injected tuned pipe and engine jackets, with calibrated outlet fittings that establish proper thermostat-free temperature control. The documentation addresses magnetic field generation in the NIPPONDENSO CDI system, including generating coil output specifications and ignition timing procedures referenced to Top Dead Center. Assembly instructions are detailed for crankshaft bearing installation using heated bearing seats, rotary valve shaft positioning with specific degree markings, and impeller removal using specialized puller tools with rotating movements. Hydraulic schematics are included for the variable rate oil injection pump with preliminary and final synchronization steps aligned to throttle cable adjustment.

The manual documents torque specifications for the magneto flywheel to ensure proper vibration dampening. Sections systematically explore cylinder head cover removal on the 587 engine, impeller wear ring clearance measurement procedures, and reverse system cable tensioning on GTS and GTX models. Throughout the 630-page technical resource, detailed specifications reference component identification by PIN number, exploded view assemblies showing typical construction details without exaggeration of exact shapes, and comprehensive troubleshooting tables that address starting failures, overheating conditions, and abnormal propulsion system noise. The manual provides factory maintenance intervals, flushing procedures for salt water operation, storage protocols for extended periods, and testing procedures using Bombardier diagnostic equipment and standard automotive tools.

FAQ

Calculate the **precise** pressure specification for fuel system testing? keyboard_arrow_down

34 kPa (5 PSI) must be maintained during the 10-minute pressure test to verify fuel system integrity and detect leaks before engine operation.

What values require **proper** adjustment for carburetor synchronization? keyboard_arrow_down

1500 RPM idle speed setting ensures both throttle plates open simultaneously; throttle lever stopper contact plus 2 additional turns of the idle speed screw optimizes engine response without vibration or backfiring.

Assess the **standard** service interval for cooling system flushing? keyboard_arrow_down

Every 10 hours in salt water use, or daily flushing in salt or foul water environments prevents sand, salt, and shell particle accumulation in water jackets and tuned pipe sections.

What components are **necessary** for proper jet pump lubrication? keyboard_arrow_down

65 mL (2.2 U.S. oz) or 90 mL (3.0 U.S. oz) for XP models of SEA-DOO SYNTHETIC OIL (P/N 293 600 011) only; mixing mineral-based oils or different brands reduces component service life from pages 525-618 technical specifications.

Confirm the **recommended** torque specification for impeller installation? keyboard_arrow_down

70 N•m (52 Ibf•ft) is the critical fastening requirement when installing impeller using the remover/installer tool; never use impact wrenches to prevent shaft damage or thread stripping.

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Reviews (4)

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Overall, a solid manual. The download was prompt, and support was very helpful. A few more diagrams would make it perfect!
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This manual covers everything! Customer support was quick to respond to my questions, which made everything easier. Great experience!
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The troubleshooting section helped me fix my Sea-Doo in no time. The download link worked perfectly, and the support was very professional!
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The download process was seamless, and I received the manual in my email within minutes. Highly recommend!