Sea-Doo SP / SPI / SPX / XP / GTS / GTX / Explorer Service Manual

Wiring diagrams, specifications, and repair sequences for Sea-Doo SP, SPI, SPX, XP, GTS, GTX, and Explorer watercraft models. Publication C4085-91017.

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Document Details

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Document Number / Seller:
26212 / Kenneth Perez
File Size:
70.54 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Jul 23, 2025

Models Covered & Key Technical Specifications

Specialized Field Assembly Manual: Personal Watercraft (PWC) Official Sea-Doo SP 5806, SPI 5808, SPX 5807, XP 5852, GTS 5813, GTX 5861, Explorer 5820 Shop Manual - Comprehensive Service & Repair OEM-Documentation Equipment-Series: SP / SPI / SPX / XP / GTS / GTX / EXPLORER Operational-Scope: Engine, Fuel System, Electrical Systems, Cooling System, Propulsion & Drive Systems Equipment-Series: 1993 Models

  • Documented Rotational Force: 110 N•m (81 lbf•ft) specifies the maximum torque for the PTO flywheel assembly.
  • Specific Storage Capacity: For optimal engine performance, 4.5 N•m (40 lbf•ft) defines the torque for the crankcase halves.
  • Essential Power Rating: 25 N•m (18 lbf•ft) -- signifies the torque for the cylinder head screws.
  • Advanced Memory Capacity: The ignition system requires Loctite 242 for proper thread sealing.
  • Core Speed Performance: Maximum throughput reaches 147° for the rotary valve cut-out angle.
  • Principal Components: The engine features a water-flooded design for cooling efficiency.

Professional Workshop Service Manual & Technical Specifications

Specialized Field Assembly Manual: Personal Watercraft (PWC) Official Sea-Doo SP 5806, SPI 5808, SPX 5807, XP 5852, GTS 5813, GTX 5861, Explorer 5820 Shop Manual - Comprehensive Service & Repair OEM-Documentation

Equipment-Series: SP / SPI / SPX / XP / GTS / GTX / EXPLORER Operational-Scope: Engine, Fuel System, Electrical Systems, Cooling System, Propulsion & Drive Systems Logic Equipment-Series: 1993 Models.

Assessment-Element Value Architecture
Service Tools 21 Illustrated
Periodic Inspection 02 Schematics
Engine Components 03 Diagrams
Cooling System 04 Flowcharts
Fuel System 05 Assemblies

Diagnostic procedures address the engine, cooling, fuel, oil, electrical, and propulsion systems. The manual provides in-depth technical data and procedural guides. Quality checks are addressed for systems and their integrated components. The service section documents procedures for periodic inspection and maintenance. The troubleshooting chapter addresses common issues across various systems. Cooling system maintenance is addressed in detail, including flushing and care. Testing requirements are specified for the electrical and fuel systems to ensure optimal performance.

Quality checks are addressed for systems and their integrated components. The service section documents procedures for periodic inspection and maintenance. The troubleshooting chapter addresses common issues across various systems. Cooling system maintenance is addressed in detail, including flushing and care. Testing requirements are specified for the electrical and fuel systems to ensure optimal performance.

FAQ

Identify the **correct** service interval parameters for periodic maintenance? keyboard_arrow_down

10 hours, 25 hours, 50 hours, and 100 hours are the service intervals listed in the Periodic Inspection Chart, which details specific maintenance tasks for each interval.

What procedures are **documented** for engine system architecture? keyboard_arrow_down

Engine system architecture procedures include water-flooded engine description, removal and installation steps, top end overhaul, and flywheel and magneto servicing.

Determine the **precise** tool requirements for engine removal? keyboard_arrow_down

Engine removal requires specialized tools such as a PWC P/N 295 000 079 rubber pad, a P/N 295 000 105 piston pin puller, and a P/N 295 000 003 extension handle, as detailed on pages 85+ of the manual.

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Reviews (4)

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Rated 4 out of 5 stars
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Rated 4 out of 5 stars
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I found the detailed sections on engine care and cooling system maintenance particularly helpful. It’s clear the authors know their stuff!
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This manual has been a game-changer for my maintenance routine. The step-by-step guides are easy to follow, and the troubleshooting tips are spot on!