2001 Sea-Doo GS/GTS/GTI/GTX/RX/XP Service Manual (P/N 219 100 128)
561 Pages • 76.54 MB • Instant, Printable PDF
Sea-Doo Models Covered & Key Technical Specifications
Models: GS (5519), GS International (5518), XP (5531), XP International (5530), GTS (5521), GTS International (5520), GTI (5523), GTI International (5522), GTX (red) (5527), GTX International (red) (5526), GTX (blue) (5538), GTX International (blue) (5539), GTX RFI (5525), GTX RFI International (5524), GTX RFI (green) (5555), GTX RFI International (green) (5553), GTX DI (blue) (5529), GTX DI International (blue) (5528), GTX DI (red) (5541), GTX DI International (red) (5540), RX (blue) (5533), RX International (blue) (5532), RX (yellow) (5543), RX International (yellow) (5542), RX DI (blue) (5535), RX DI International (blue) (5534), RX DI (yellow) (5537), RX DI International (yellow) (5536)
Sub-models / Variants: International, Blue, Red, Yellow, Green, RFI (Rotax Fuel Injection), DI (Direct Injection)
Model Years: 2001
Technical Data:
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Engine Displacement: 717 cc, 787 cc, 947 cc
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Coolant Overheat Threshold: 94°C (201°F)
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Magneto Flywheel Torque: 145 N•m (107 lbf•ft)
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Crankcase Oil Capacity: 30 mL (1 oz) SAE 30 for counterbalance shaft gear cavity
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GTX DI Fuel Capacity: 50 L (13.2 US gal)
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Peak Output: 110 HP (82 kW) (GTX RFI)
Sea-Doo Manual Features & Content Preview
When you are tearing down a 947 engine or tracing a complex MPEM fault, this official 561-page Bombardier OEM publication (P/N 219 100 128) provides the exact factory specifications needed to service the complete 2001 Sea-Doo lineup. By having direct access to pin-out testing values, sensor resistance metrics, and factory fault codes, you can prevent the costly misdiagnosis of functional electronic modules and significantly streamline the daily workflow in your professional shop.
This comprehensive PDF serves as the primary technical reference for carbureted, RFI, and DI engine management systems across the GS, GTS, GTI, GTX, GTX RFI, GTX DI, RX, RX DI, and XP watercraft. Bypass expensive dealership labor rates by utilizing the detailed step-by-step instructions for complex procedures such as synchronizing the twin 46 mm throttle bodies, setting the rotary valve timing, bleeding the Variable Rate Oil Injection (VROI) system, and executing a complete Multi-Purpose Electronic Module (MPEM) replacement.
Core Technical Contents:
- Engine & Assembly Specs: Detailed mechanical configurations and service parameters for the 717, 787 RFI, and 947 engine platforms. It includes precise factory data, such as the 145 N•m (107 lbf•ft) torque value for the magneto flywheel nut and the specific 30 mL SAE 30 oil requirement for counterbalance shaft gear cavities.
- Electrical & Diagnostics: Extensive exploded-view diagrams, wiring schematics, charging system specs, and fault-code handling charts for the DESS and electronic management systems.
- Cooling & Propulsion: Covers jet pump overhauls, variable trim system adjustments, and drive shaft alignment. It clearly defines critical baseline parameters, such as the 94°C (201°F) cooling system overheat limit.
- Essential workshop resources covering routine maintenance, troubleshooting, complete teardowns, component inspections, and winterization.
- Comprehensive breakdown of the direct action suspension, reverse system linkage, steering system alignment, hull and body repair, and the lubrication system.
A common repair pitfall when resealing the crankcase halves on these specific Rotax engines is applying standard Loctite 518 over existing 5910 residue. Using incompatible anaerobic sealants will leave microscopic particles that inevitably lead to poor adhesion and subsequent vacuum leaks. To prevent further issues during any repair, you can reference the included periodic inspection chart, the engine leakage diagnostic flow chart, the timing correction chart, and the conversion chart for temperature sensors.
Working on marine combustion engines and high-amperage electrical grids carries inherent risks. Always verify fuel system depressurization and disconnect main power sources prior to maintenance to prevent severe injury or equipment damage. This document delivers the deep technical tolerances, charts, and diagnostic tables required to safely support professional-grade shop work.
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