Essential Shop Manual for Sea-Doo GTI/LE, GTX/RFI, RX/DI, XP, LRV DI PWC (2002) (534 P.) | Workshop Ready

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Technical Specifications

Document Number / Seller:
23339 / Stephanie Grant
File Size:
39.09 MB
File Type:
PDF
Language:
English
Pages:
400
Printable:
Yes
Estimated Download Time:
0.8 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Personal Watercraft (PWC)
Brand:
Sea-Doo
Reviewed and Approved:
Oct 8, 2025
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Sea-Doo Models and Parts Covered in this Personal Watercraft (PWC) Manual

  • Sea-Doo PWC (219 100 143) — Series: 2002

  • Full Coverage: GTI (5558/5559), GTI California (6116), GTI LE (5560/5561), GTI LE California (6117), GTX (5587/5588), GTX RFI (5565/5566), RX (5579/5580/5581/5582), XP (5577/5578), LRV DI (5460), RX DI (5583/5584/5585/5586/5591/5592).

  • Sea-Doo Engine Units 718.2 cc (720 Rotax) and 951.2 cc (947 Rotax) displacement parameters define the marine power plant architectures.

  • Sea-Doo Torque Parameters 24 N–m (18 lbf–ft) values specified for cylinder head M8 screw fastening logic to ensure structural integrity.

  • Sea-Doo Electrical Output 0.40–0.80 ohm stator resistance parameters required for the charging framework on RFI and DI models.

  • Sea-Doo Lubricant Volume 2.0 liters (68 oz) oil tank parameters required for the Rotax 947 lubrication logic.

  • Sea-Doo Combustion Standard 1.1 mm (0.043 in) spark plug gap parameters establish the ignition framework for carbureted Rotax engines.

  • Sea-Doo Tool-ID 114010 Deutsch joint connector tool parameters required for terminal release within the electrical wiring framework.

Complete Manual Information

Sea-Doo GTI, GTX, RX, XP, LRV DI Shop Manual (219 100 143)

  • Sea-Doo GTI 5558/5559 (2002): 718.2 cc Rotax 720 displacement parameters define the core engine architecture.
  • Sea-Doo GTX RFI 5565/5566 (2002): 1.1 mm (0.043 in) spark plug gap parameters establish the ignition framework.
  • Sea-Doo XP 5577/5578 (2002): 24 N–m (18 lbf–ft) cylinder head screw torque logic ensures architectural integrity.
  • Sea-Doo RX DI 5583/5592 (2002): 951.2 cc Rotax 947 DI power plant logic mandates specific orbital injection parameters.
  • Sea-Doo LRV DI 5460 (2002): 2.0 liters (68 oz) oil tank refill parameters required for the Rotax 947 lubrication logic.

The 2002 Sea-Doo marine architecture utilizes both carbureted and fuel-injected Rotax power plant frameworks to deliver consistent watercraft performance parameters. 135 mm (5.315 in) pump internal diameter measurements and 0.40–0.80 ohm stator resistance values ensure the structural integrity of the jet propulsion logic during high-speed operations. Effective lubrication and cooling framework maintenance requires strict adherence to fluid viscosity parameters and scheduled replacement intervals to prevent mechanical degradation. 10-hour or 4-month initial service interval logic is mandated for inspection of the jet pump oil framework, while 100-hour routine intervals maintain the 947 Rotax engine architectural reliability. Precision calibration and electronic diagnostic framework necessitates the use of high-impedance testing tools and specific fault code logic to verify the watercraft performance parameters. Deutsch Joint Connector Tool (No. 114010) logic and MPEM calibration architectures provide the necessary terminal release and programming framework required for forensic electrical troubleshooting.

Instructional Framework

  1. 24 N–m (18 lbf–ft) torque logic applied to M8 cylinder head screws ensures the structural integrity of the Rotax combustion framework.
  2. 1.1 mm (0.043 in) spark plug gap parameters provide optimal ignition protection for the carbureted Rotax 720 and 947 engine architectures.
  3. 0.40–0.80 ohm stator resistance verification aligns the charging circuit logic with specific marine electrical performance parameters.
  4. 2.0 liters (68 oz) oil tank refill parameters maintain the mandatory lubrication logic required for Rotax 947 DI internal engine components.

Specification Summary

Component Parameter Value
Spark Plug Electrode Gap 1.1 mm (0.043 in)
Cylinder Head M8 Screw Torque 24 N–m (18 lbf–ft)
Stator Resistance 0.40–0.80 Ohms

Technical Success Integrity

Operational safeguards depend on the verification of the MPEM diagnostic logic and the structural integrity of the jet pump filtration framework. Technical success is achieved by maintaining precise impeller clearance parameters and ensuring the closed-loop cooling logic remains within the specified thermal range to eliminate combustion degradation and ensure long-term architectural reliability.

FAQ

Q: What are the torque parameters for the cylinder head screws on Sea-Doo Rotax architectures? A: 24 N–m (18 lbf–ft) is the mandatory torque value for the M8 cylinder head screws to maintain the structural integrity of the combustion logic on 2002 Sea-Doo GTI/GTX/RX/XP models.

Q: Which essential tool is required for terminal release within the electrical wiring framework of the DI models? A: Deutsch Joint Connector Tool (No. 114010) logic is required to unlock the terminals within the joint connectors found in the 2002 Sea-Doo RX DI/LRV DI electrical architectures.

Q: What is the lubrication framework for the high-performance Rotax 947 engine architectures? A: 2.0 liters (68 oz) is the specified oil tank refill parameter for the 2002 Sea-Doo XP/RX/GTX models to ensure consistent lubrication logic for the Rotax 947 power plant framework.

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Frequently Asked Questions - Sea-Doo Personal Watercraft (PWC) Manual

Is this manual suitable for beginners?

Yes, this Sea-Doo manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Personal Watercraft (PWC) maintenance and repair.

What file format will I receive?

You will receive this manual as a PDF file (39.09 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Sea-Doo Personal Watercraft (PWC) manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Comments (4)

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I appreciate the step-by-step breakdowns provided in this manual. It helped me troubleshoot issues effectively. Great service too!
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The download process was smooth, and the email support was very quick to respond when I had questions. Highly recommended!
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This manual is incredibly detailed and easy to follow. The diagrams made my repair efforts much easier!
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Rated 4 out of 5 stars