Sea-Doo GTI/LE GTX/RFI RX/DI XP/LRV DI 2002 Shop Manual
Sea-Doo Models Covered & Key Technical Specifications
Models: GTI, GTI LE, GTX, GTX RFI, XP, RX, RX DI, LRV DI, GTI California, GTI LE California, GTX International, GTX RFI International, RX International, RX DI International
Sub-models / Variants: 5558, 5559, 5560, 5561, 6116, 6117, 5587, 5588, 5565, 5566, 5579, 5580, 5581, 5582, 5583, 5584, 5585, 5586, 5591, 5592, 5460, 5577, 5578
Model Years: 2002
Technical Data:
- Engine Displacement: 717 cc, 787 cc, 947 cc
- Engine Types: 717, 787 RFI, 947, 947 DI
- Fuel Pressure: 386–414 kPa (56–60 PSI)
- Stator Resistance (RFI/DI): 0.40–0.80 ohm
- Cylinder Head Torque: 24 N·m (18 lbf·ft) for M8 screws
- Spark Plug Gap: 1.1 mm (0.043 in) (carbureted engines)
Sea-Doo Manual Features & Content Preview
- Official 400-page Bombardier OEM workshop manual (Volume 1, First Trimester 2002)
- Covers 2002 Sea-Doo GTI, GTI LE, GTX, GTX RFI, RX, RX DI, XP, and LRV DI watercraft
- Details 717, 787 RFI, 947, and 947 DI engine platforms
- Serves as the master baseline for specific sensor thresholds, leak test protocols, and proprietary alignment data across 16 diagnostic sections
System Breakdown
This reference material maps out every critical system on the 2002 PWC lineup, organizing the required technical data into sixteen focused chapters. You get a complete rundown of mandatory and optional tools required for engine tear-downs and hull repairs, alongside detailed troubleshooting flowcharts. When diagnosing tough issues, the documentation guides you through identifying leak paths across the cooling, fuel, and lubrication loops. It also dives heavily into essential engine management parameters specifically mapped for RFI and DI setups.
Moving deeper into the mechanics, the chapters outline bottom and top-end engine assembly. You will find precise factory data on rotary valve timing and the RAVE valve system. It does not stop at the powerplant. The manual extensively covers steering and suspension geometry, fiberglass repair methodology, and complete wiring schematics. Crucially for electrical diagnostics, it documents specific voltage ranges and resistance values for all electronic fuel injection sensors.
Technical Specifications & Data
Having accurate numbers is the difference between a successful rebuild and a blown engine. Comprehensive tables lay out fastener torque values, sensor resistance benchmarks, and precise engine tolerances. For instance, cylinder head bolt torques are broken down into their multi-stage sequences, right down to the final-stage angles required during engine assembly. You also get the exact factory pressure settings for fuel delivery systems on injected models.
Top-end specification tables list intake valve clearances for precise calibration. Cooling system capacities are strictly documented for the 947 DI platform, along with stator resistance ranges (0.40–0.80 ohms) for the charging framework on RFI and DI configurations. Working on high-performance marine engines carries inherent risks, especially regarding high-pressure fuel loops and exposed moving parts. Always ensure standard workshop safety protocols are followed and verify your diagnostic procedures with a certified marine technician before initiating major equipment tear-downs.
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