2000 Sea-Doo GS/GTI/GTS/GTX/XP Service Manual

Complete engine diagnostics, overhaul procedures, and fuel injection systems for 717/787 RFI/947 powerplants. Factory specifications, torque charts, and maintenance intervals included.

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Document Details

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Document Number / Seller:
23395 / William Murphy
File Size:
116.10 MB
File Type:
PDF
Language:
English
Pages:
805
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Mar 28, 2025

Models Covered & Key Technical Specifications

Sea-Doo GS, GTI, GTS, GTX, XP, GSX RFI, GTX RFI — 2000 Professional Service Archive | Sea-Doo Series Repository.

  • System Energy Draw: 717 engine displacement is standardized to 717 cc (43.7 cu in) cylinder volume Mapping.
  • Maximum Temperature Range: For optimal combustion chamber volume, 31.2 - 34.0 cc determines the 717 engine head capacity Configuration.
  • Measured Power Output: 160 watts at 6000 RPM is rated at magneto output on GS, GTS, GTI models Benchmarks.
  • Published Operational Speed: 7100 ± 50 RPM is calibrated to engine revolution limiter setting for GS and GTI Sequences.
  • Authorized Fuel Pressure: Fuel injection pressure achieves 386 - 414 kPa (56 - 60 PSI) regulated delivery Baseline.
  • Technical Clamp Forces: Piston-to-cylinder wall clearance corresponds to 0.10 - 0.20 mm (.004 - .008 in) tolerance Range.

Professional Workshop Service Manual & Technical Specifications

Strategic Configuration Training Manual: Personal Watercraft (PWC) 2000 Sea-Doo GS GTI GTS GTX XP GSX RFI Service Manual (805 Pages) Repository

System-Coverage: Sea-Doo GS, GTI, GTS, GTX, XP, GSX RFI, GTX RFI — 2000 model year // Architecture-Focus: Multi-engine fuel injection and traditional carburetor system logic // Reference-Category: Comprehensive technical service procedures with specifications and component guidance.

Document Section System-Path Architecture
Engine Systems Magneto, CDI, RFI systems Complete ignition timing procedures documented
Cooling Circuit Pressurized water injection Total loss system specifications provided
Fuel Management Carburetor and RFI delivery Dual-system service protocols included
Propulsion Assembly Jet pump and drive alignment Wear ring and impeller data documented
Electrical Network MPEM and battery systems Fault code tables and sensor values included

Coverage is segmented into 14 major sections including engine specifications (717, 787 RFI, and 947 displacement engines), maintenance protocols, and diagnostic procedures, systematically addressing magneto systems, cooling arrangements, fuel delivery mechanisms, lubrication requirements, electrical configuration, propulsion architecture, steering geometry, suspension design, hull structure, technical reference data, and wiring documentation that support sequential service workflows without matching original publication sequence.

Repair information is provided for crankshaft alignment verification, compression assessment procedures, connecting rod bearing clearances, and bearing deflection measurement methodologies across bottom-end assemblies. The document includes coverage of cylinder head gasket thickness tables (ranging from 0.3 to 0.8 mm), combustion chamber volume measurement protocols, and piston-to-cylinder wall clearance verification using graduated burette methodology. Brake system specifications are included for jet pump seal replacement intervals, impeller wear ring tolerance data, and drive shaft boot condition assessment at scheduled maintenance points. Safety procedures are documented for proper magneto flywheel removal sequencing, crankcase pressure testing at 34 kPa (5 PSI), and fuel system pressurization confirmation before engine start. Fluid capacities are listed for counterbalance shaft oil (30 mL SAE 30 for 787 RFI, 40 mL for 947 engines), cooling system drain procedures, and oil injection system bleeding verification.

The manual documents torque specifications for critical fasteners throughout engine assembly, including crankshaft nut installation (110 N•m for 717/787 engines, 115 N•m for 947), cylinder head bolt sequencing (24 N•m initial, 40 N•m final for 787 RFI), and intake manifold retention (10 N•m) to ensure proper mechanical integration and corrosion joint prevention. Technical data tables provide engine displacement references (717 cc, 787 cc, 947 cc), generating coil output ratings (160-270 watts depending on model), and fuel injection pressure calibration (386-414 kPa). The procedures section describes ignition timing adjustment protocols using degree wheel methodology, MPEM programmer access for DC-CDI systems, and fixed timing activation procedures for RFI engines. Component inspection protocols address rotary valve clearance verification (0.30 ± 0.05 mm), reed valve petals examination for cracks, starter bearing removal methodology, and battery hydrometer specific gravity assessment (1.265-1.280 range for full charge).

Fundamentally requiring proper hand tools and factory-specified special service tooling, this resource enables systematic diagnosis through multi-stage leak testing, pressure gauge confirmation at fuel rails and engine chambers, resistance measurement of ignition coils (0.41 ± 0.05 Ω primary winding), and sensor verification procedures for throttle position (1.6-2.4 kΩ), crankshaft position (774-946 Ω), air temperature (2.280-2.736 kΩ), and water temperature transducers operating within specified tolerance windows.

FAQ

Reference the **specified** tool requirements for 717 engine magneto service? keyboard_arrow_down

529 035 542 and 529 035 543 sleeve sets are required with bearing pushers P/N 420 876 501 to properly service the 717 engine magneto system during disassembly and component replacement.

What are the **essential** voltage specifications for the charging system? keyboard_arrow_down

14.5 to 14.8 volts maximum is the regulated voltage output from the rectifier/regulator to prevent component damage and maintain proper battery charging across all models.

Specify the **correct** piston-to-cylinder wall clearance for the 717 engine? keyboard_arrow_down

0.10 - 0.20 mm (.004 - .008 in) represents the wear limit specification requiring cylinder replacement or reboring if clearance exceeds this tolerance.

What is the **documented** crankshaft deflection limit for the PTO side? keyboard_arrow_down

0.030 mm (.001 in) maximum deflection is the specification for the PTO side crankshaft when measured with a dial indicator in the crankcase assembly (pages 684-805 reference data).

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Reviews (4)

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This manual covers everything you need for servicing your Sea-Doo. The troubleshooting section is especially helpful. Customer support was quick to respond to my questions, which made the experience even better!
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The shop manual is incredibly detailed and easy to follow, perfect for anyone looking to maintain their Sea-Doo. The download process was smooth, and I received my link almost instantly.
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I appreciate how thorough this manual is. The download was seamless, and I received prompt assistance via email when I had a question. Highly recommend!
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Rated 4 out of 5 stars