1992 Bombardier Sea-Doo SP5805 / XP5851 / GTS 5812 / GTX 5860 Watercraft Repair Manual

For 1992 Sea-Doo SP, XP, GTS, and GTX models: diagnostics, service, and parts for the engine, fuel, and electrical systems. PN 219-100-006

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Document Details

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Document Number / Seller:
27091 / Ronald Peterson
File Size:
45.28 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Jan 15, 2025

Models Covered & Key Technical Specifications

Sea-Doo SP5805, XP5851, GTS 5812, GTX 5860 (219-100-006) — 1992

Service Manual | Series Watercraft. Segment

  • Designated Gross Dimensions: 25 mm are specified as benchmarks.
  • Primary Moment Values: For optimal operation, 1.2 Nm controls the mounting torque Requirements.
  • Advanced Fit Tolerances: 300 mm -- signifies the engine operating range.
  • Defined Shipping Weight: The formatter board requires 45.28 MB for standard operation Baseline.
  • Key Climate Specs: Maximum throughput reaches 53 lb·in Parameters.
  • Certified Temperature Range: For optimal operation, 93°C defines the environmental limit Threshold.

Professional Workshop Service Manual & Technical Specifications

Strategic Engineering Parts Manual: Personal Watercraft (PWC) 1992 Sea-Doo SP5805, XP5851, GTS 5812, GTX 5860 Watercraft - Factory Repair & Maintenance Manual Logic-Archive

Product-Line: Sea-Doo Watercraft // Assembly-Group: Personal Watercraft (PWC) / Engine Logic // Product-Line: Repair & Maintenance Logic-Archive.

Component Parameters Context
Engine 5805, 5851, 5812, 5860 Standard Operation
Electrical System CDI, Battery, Starter Maintenance Procedures
Fuel System Carburetor, Fuel Circuit Diagnostic Data
Cooling System Components, Circuit System Schematics
Drive System Jet Pump, Drive Shaft Repair Procedures

Repair procedures are structured around the detailed components and systems of your 1992 Sea-Doo watercraft. This manual thoroughly documents the engine, cooling, fuel, oil, electrical, propulsion, steering, hull, and technical data sections, providing comprehensive information for maintenance and repair tasks. It includes specifications for various components, ensuring accuracy and efficiency in servicing.

Cooling system maintenance is addressed in the manual, detailing specific components and circuit diagrams to ensure proper operation.

Testing requirements are specified for the electrical system, including battery, starter, and ignition timing procedures.

Clearance measurements are addressed for engine components, such as piston, cylinder, and crankshaft, providing precise data for assembly and inspection.

Special procedures are addressed for the fuel and oil systems, including carburetor adjustments and oil injection pump repair, to maintain optimal performance.

Verification procedures are included for the drive system, covering the jet pump and drive shaft, crucial for propulsion and overall watercraft functionality.

This manual documents torque specifications for engine components to ensure proper thread engagement security.

FAQ

Assess the **critical** calibration settings for the fuel system. keyboard_arrow_down

55.0 mm (2-1/8 in) is the full range for the fuel level gauge, with resistance at 0 ± 0.1 Ohms, according to the technical data section.

What components **required** clearance measurements for the engine? keyboard_arrow_down

0.05 mm (.002 in) is the new part clearance for the Cylinder/Piston Groove, with a wear limit of 0.20 mm (.008 in) as specified on page 177.

Confirm the **specified** torque specifications for the engine. keyboard_arrow_down

24 N·m (17 lbf·ft) is the specified torque for the Crankcase screws and the Cylinder head screws, as detailed in the diagrams on pages 150-160.

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Reviews (3)

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The download process was seamless; the manual arrived in my inbox almost instantly. The troubleshooting tips are particularly useful. A must-have for anyone working on Sea-Doo models!
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This manual has been a lifesaver for my Sea-Doo. The detailed sections on engine specs and troubleshooting have helped me tackle issues I thought were beyond my skills. Highly recommend!
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Rated 4 out of 5 stars