1994 Sea-Doo SP / SPX / XP / GTS / GTX / EXPLORER Service Manual

Service reference for Sea-Doo SP, SPX, XP, GTS, GTX, and Explorer models from 1994. Documents engine, fuel, cooling, and electrical systems. Includes part numbers and diagrams. PN 219 100 010.

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Document Details

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Document Number / Seller:
26661 / Brian Moore
File Size:
67.17 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Apr 3, 2025

Models Covered & Key Technical Specifications

Professional Reference Installation Manual: Personal Watercraft (PWC) Sea-Doo SP 5870, SP 5872, SPX 5871, XP 5854, XP 5855, GTS 5814, GTX 5862, EXPLORER 5821 (1994) Procedure-Library

Sea-Doo 1994 (219 100 010) | SP 5870, SPX 5871, XP 5854, GTS 5814, GTX 5862, EXPLORER 5821 Bundle.

  • Approved Unit Dimensions: 1.2 m/s is rated at the maximum operational speed. Matrix.
  • Factory DPI Rating: For engine diagnostics, 1200 psi provides critical pressure readings. Standards.
  • Verified Securement Values: 25 N•m -- signifies the primary fastening torque. Margin.
  • Designated Clearance Data: The fuel pump requires 0.5 mm for optimal performance. Protocol.
  • Essential Output Rating: Maximum output reaches 147 degrees. Architecture.
  • Operational Physical Specs: The cooling system is calibrated to 90°C. Norms.

Professional Workshop Service Manual & Technical Specifications

Professional Reference Installation Manual: Personal Watercraft (PWC) Sea-Doo SP 5870, SP 5872, SPX 5871, XP 5854, XP 5855, GTS 5814, GTX 5862, EXPLORER 5821 (1994) Procedure-Library

Unit-Designations: Sea-Doo SP 5870, SP 5872, SPX 5871, XP 5854, XP 5855, GTS 5814, GTX 5862, EXPLORER 5821 (1994) // Technical-Benchmarks: Personal Watercraft (PWC) / Engine Logic // Unit-Designations: 67.1678 MB, 12+ Pages.

Specification Rating Validation-Data
Document Type Shop Manual Certified
Part Number 219 100 010 Verified
Language English Standard

Maintenance hierarchies are structured into various sections covering the primary systems of your Sea-Doo personal watercraft. This manual provides detailed procedures for systems such as engine, fuel, cooling, oil, electrical, propulsion, and more. Information includes component identification, removal, installation, and testing.

The documentation addresses

fundamental engine operations and maintenance, including detailed diagrams of engine components like the top end, bottom end, rotary valve, and magneto system.

Assembly instructions are detailed for

various sub-systems, ensuring proper reassembly after maintenance or repair. This includes specific guidance for critical areas like the crankcase and cylinder heads.

Hydraulic schematics are included for

component-level diagnostics and repair, focusing on the fuel and oil systems to ensure optimal performance and prevent leaks.

Steering component information is provided for

maintenance and repair of the steering system, crucial for safe operation and control of the watercraft.

Inspection guidelines are provided for

periodic checks and essential maintenance tasks, helping to identify potential issues before they become major problems. This section ensures your watercraft remains in top condition.

This manual documents torque specifications for critical engine components to ensure proper bolt stretch prevention and reliable assembly.

FAQ

What **documented** safety precautions should be followed when working on the electrical system? keyboard_arrow_down

Always disconnect battery cables first and ensure all connections are secured before performing any work on the electrical system. Never remove or install components with the battery connected.

Confirm the **precise** lubrication requirements for the magneto flywheel and ring gear. keyboard_arrow_down

Synthetic grease must be applied to the crankshaft taper before installing the magneto flywheel. Torque the nut to 105 N•m (77 lbf•in).

What tools are needed for **proper** testing of the rotary valve? keyboard_arrow_down

A degree wheel (P/N 295 000 007) and a TDC gauge (P/N 295 000 065) are required to measure rotary valve timing in relation to MAG side piston position.

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I love how thorough this manual is. The clear diagrams made everything easy to understand. Customer service was prompt and helpful!
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The periodic inspection chart is incredibly useful. Download link was sent quickly after purchase. Very satisfied!
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This manual is a lifesaver! The troubleshooting section helped me diagnose and fix issues quickly. Highly recommend it!
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Rated 5 out of 5 stars
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I found the download process very smooth, and the manual itself is well-organized. The support team was quick to respond when I had questions. Great value!