1995 Bombardier Sea-Doo SP / SPX / SPI / GTS / GTX / XP Shop Manual

Engine removal and installation, fuel system diagnostics, cooling circuits, and jet propulsion. Covers 1995 SP (5873), SPX (5874), SPI (5875), GTS (5815), GTX (5863), XP (5857) with part numbers 219 800 016-018.

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Document Details

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Document Number / Seller:
24902 / Rebecca Moore
File Size:
22.06 MB
File Type:
PDF
Language:
English
Pages:
271
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Apr 20, 2025

Models Covered & Key Technical Specifications

Sea-Doo SP, SPI, SPX, GTS, GTX & XP — 1995 Engineered Repository Consolidated | PWC Service Section.

  • Engineered Displacement Data: 580.7 cc is set to the two-stroke engine cylinder volume Mapping.
  • Measured Power Output: For maximum performance, 13.7 kW (18.4 hp) reaches the estimated pump power Configuration.
  • Defined Fuel Capacity: The fuel tank is standardized to 34 L (9 U.S. gal) Benchmarks.
  • Prescribed Oil Injection Reservoir: Oil injection system corresponds to 4.5 L (1.2 U.S. gal) capacity Range.
  • Nominal Engine Rev Limiter: Maximum engine speed is established at 6550 ± 50 RPM Sequences.
  • Verified Dry Weight Specification: The SP model yields 176 kg (388 lb) dry weight Baseline.

Professional Workshop Service Manual & Technical Specifications

Commercial Workshop Training Manual: Personal Watercraft (PWC) Sea-Doo Watercraft Shop Manual (1995): SP 5873, SPI 5875, SPX 5874, GTS 5815, GTX 5863, XP 5857 Procedure-Library

Reference-Category: Sea-Doo SP 5873, SPI 5875, SPX 5874, GTS 5815, GTX 5863, XP 5857 // Architecture-Focus: Watercraft Propulsion and Mechanical Systems Logic // Coverage-Scope: Complete shop and service documentation for 1995 models.

Assessment-Element Rating Logic
Engine Systems Complete All engine specifications and service procedures documented
Electrical Architecture Complete Wiring diagrams and component data provided
Transmission Coverage Complete Drive system and mechanical assembly information included
Fuel System Complete Fuel delivery and carburetor reference materials
Cooling System Complete Thermal management procedures and flow data documented

Diagnostic procedures address fuel system operation, electrical architecture, cooling mechanisms, transmission function, and engine performance, maintaining consistent technical documentation across all five model variants.

Integrated Interface

Repair information is provided for the fuel system, including carburetor assembly, intake manifold configuration, and fuel delivery pathways specific to each model variant. The document includes coverage of ignition timing reference data, spark plug specifications, and electrical connector identification for both single and dual-plug engine configurations. Detailed component location diagrams illustrate fuel pump positioning, filter placement, and vacuum line routing throughout the 1995 Sea-Doo product line.

Structured Threshold

Brake system specifications are included for hydraulic brake assembly procedures, caliper identification, rotor specifications, and brake fluid capacity reference data. The manual documents suspension geometry, mounting point locations, and hull attachment specifications for all platform variants. Accurate specification coverage distinguishes each model's unique component relationships and service access points.

Technical Benchmarks

Safety procedures are documented for handling pressurized fuel systems, working with electrical components, and secure equipment positioning during service operations. The document provides electrical schematic layouts for lighting circuits, ignition systems, and charging apparatus configurations. Component identification guides feature exploded diagrams showing proper assembly sequence relationships and fastener positioning across engine, transmission, and hull systems.

Systematic Standard

Fluid capacities are listed for coolant system fill volumes, transmission fluid specifications, fuel tank dimensions, and oil sump quantities across the SP, SPI, SPX, GTS, GTX, and XP model line. The manual documents torque specifications for critical fasteners to ensure proper mechanical joint assembly and component retention throughout watercraft systems.

Engineered Framework

The document provides careful reference material for maintenance interval schedules, seasonal storage procedures, and pre-operation inspection checklists. Troubleshooting flowcharts address common operational concerns including starting difficulties, performance loss, overheating conditions, and abnormal noise identification. Component removal and reinstallation sequences are documented with specific attention to fastener types, thread locking requirements, and reinstallation torque reference data for precision mechanical reassembly.

FAQ

Reference the **specified** tool requirements for spark plug installation? keyboard_arrow_down

0.5 mm (0.020 in) gap is required for proper CDI ignition system operation on all 1995 Sea-Doo models.

What are the **essential** electrical values for the magneto system? keyboard_arrow_down

74-75 N·m (107 lbf·ft) torque specification applies to the magneto flywheel nut assembly.

Specify the **correct** wear limit for jet pump components? keyboard_arrow_down

1.02 mm (0.040 in) maximum clearance is the wear limit for impeller and wear ring specifications found in the technical data section.

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Reviews (5)

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I appreciate the clear diagrams and thorough instructions.
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This manual has been a lifesaver for my Sea-Doo maintenance!
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Rated 4 out of 5 stars
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The troubleshooting section really helped me fix my GTS quickly.
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Rated 4 out of 5 stars