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2003-2008 Triumph TT 600 S4 Speed Four manual Preview image 1
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2003-2008 Triumph TT 600 S4 Speed Four manual

Models covered in this manual:

  • 2003 Triumph TT 600 S4 Speed Four
  • 2004 Triumph TT 600 S4 Speed Four
  • 2005 Triumph TT 600 S4 Speed Four
  • 2006 Triumph TT 600 S4 Speed Four
  • 2007 Triumph TT 600 S4 Speed Four
  • 2008 Triumph TT 600 S4 Speed Four

File specifications

File size: 31.47 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.64 Minutes
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Product Information

Table of Contents

Introduction

1. General Information

  • Ignition System Safety Precautions
  • Dangerous Substances
  • Fluoroelastomers
  • Engine Oils
  • Health Protection Precautions
  • Environmental Protection Precautions
  • Brakes
  • Safety Instructions
  • Fuel Handling Precautions
  • Battery Handling Precautions
  • Electrical Safety
  • Tools and Workshop Equipment
  • Replacement Parts
  • Specifications
  • Service Tools
  • Torque Wrench Settings

2. Routine Maintenance

  • Maintenance Schedule
  • Pre-Ride Inspection
  • Engine Oil and Filter Change
  • Air Filter Service
  • Spark Plug Replacement
  • Brake System Inspection
  • Suspension Inspection
  • Final Drive Chain Maintenance
  • General Lubrication

3. Cylinder Head

  • Cylinder Head Removal
  • Valve Inspection and Service
  • Camshaft Removal and Installation
  • Cylinder Head Installation

4. Clutch

  • Clutch Removal
  • Clutch Inspection
  • Clutch Installation
  • Clutch Adjustment

5. Crankshaft/Rods/Pistons

  • Crankshaft Removal
  • Piston and Connecting Rod Service
  • Crankshaft Installation

6. Transmission

  • Transmission Removal
  • Gearbox Inspection
  • Gearbox Reassembly
  • Transmission Installation

7. Lubrication

  • Lubrication System Overview
  • Oil Pump Service
  • Lubrication System Inspection
  • Oil Cooler Service

8. Fuel System/Engine Management

  • Fuel System Overview
  • Fuel Injection System Service
  • Throttle Body Synchronization
  • Fuel Pump Service
  • Engine Management System Diagnostics

9. Cooling System

  • Cooling System Overview
  • Radiator and Hoses Service
  • Water Pump Service
  • Thermostat Inspection and Replacement
  • Cooling System Flushing

10. Rear Suspension/Final Drive

  • Rear Suspension Overview
  • Shock Absorber Service
  • Swingarm Service
  • Final Drive Chain and Sprockets

11. Front Suspension/Steering

  • Front Suspension Overview
  • Fork Removal and Disassembly
  • Fork Inspection and Service
  • Steering Head Bearings Service
  • Front Suspension Reassembly

12. Brakes

  • Brake System Overview
  • Brake Pad Replacement
  • Brake Disc Inspection
  • Brake Fluid Replacement
  • Brake System Bleeding

13. Wheels/Tyres

  • Wheel Removal and Installation
  • Tyre Inspection and Replacement
  • Wheel Bearings Service

14. Frame/Bodywork

  • Frame Inspection
  • Bodywork Removal and Installation
  • Seat and Luggage Carrier Service
  • Frame Reassembly

15. Electrical System

  • Electrical System Overview
  • Battery Service
  • Charging System Inspection
  • Ignition System Service
  • Lighting System Service
  • Wiring Diagrams

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