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2002-2008 Takeuchi TB 135 excavator repair manual

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File specifications File size: 58.92 MB File ending in: pdf
To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years. The manual is relevant for the listed models: TB 135 / Takeuchi Mfg. Co., Ltd Takeuchi TB 135 - Year of Manufacture: 2002-2008 Engine: 100 cu in (0 m), 3TNV88-QTB, 3 cylinders, 79 lbs/ft, 27.8 hp (21 kw), 2300 rpm, 1400 rpm Serial numbers: 13510004 Production year(s): 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009. Pages: 1087 Manual Language: English Delivery: Download link will appear on the checkout page after your payment is complete. # ³ "Fix Excavator Issues with Takeuchi TB 135 - Download the Manual Now!" Welcome to the world of Takeuchi TB 135 excavators, where power and precision combine to tackle diverse excavation tasks with ease. In this comprehensive guide, we will explore the engine specifications, maintenance tips, common issues, tuning options, accessories, and more for the Takeuchi TB 135 excavator. Whether you're a seasoned operator or new to these machines, this guide will equip you with the knowledge to keep your excavator in top-notch condition and maximize its productivity on the job site. Engine Specifications/Technical Data: • Engine Type: Yanmar 3TNV88-BPTB • Displacement: 1.642 liters (100.2 cubic inches) • Gross Power: 27.5 kW (36.9 hp) @ 2,400 rpm • Net Power: 26.8 kW (35.9 hp) @ 2,400 rpm • Number of Cylinders: 3 • Bore x Stroke: 88 mm x 90 mm • Cooling System: Water-cooled • Fuel Tank Capacity: 57 liters (15.1 gallons) • Hydraulic System Capacity: 64.8 liters (17.1 gallons) • Operating Weight: 3,520 kg (7,750 lbs) • Maximum Digging Depth: 3,320 mm (130.7 inches) • Maximum Dumping Height: 3,665 mm (144.3 inches) • Maximum Reach at Ground Level: 5,215 mm (205 inches) • Travel Speed: 4.3 km/h (2.7 mph) - Low, 4.9 km/h (3.1 mph) - High • Ground Pressure: 33.5 kPa (0.33 kg/cm²) - Rubber Track • Bucket Breakout Force: 31.4 kN (7,048 lbs) • Arm Digging Force: 17.1 kN (3,851 lbs) • Swing Speed: 8.5 rpm • Arm Length: 1,520 mm (59.8 inches) • Boom Length: 2,030 mm (79.9 inches) • Blade Width: 1,880 mm (74 inches) • Blade Height: 370 mm (14.6 inches) Facts and Details: - The Takeuchi TB 135 is a compact and versatile excavator designed for tight job sites. - The Yanmar engine offers reliable performance and fuel efficiency for extended working hours. - Its robust construction and excellent breakout force make it ideal for excavation and trenching tasks. - The excavator's swing boom design allows for increased digging flexibility in confined spaces. - The TB 135's zero tail swing configuration minimizes the risk of accidental contact with surrounding objects. - The spacious operator's cab provides a comfortable working environment with excellent visibility. - The rubber track option ensures reduced ground disturbance and increased stability. - The machine's hydraulic system enables smooth and precise control during digging operations. - The compact dimensions and low weight facilitate easy transportation to different job sites. - The TB 135 is equipped with an auto-idle feature to conserve fuel during periods of inactivity. - The machine's access points are designed for convenient maintenance and serviceability. - Optional auxiliary hydraulics allow operators to use a variety of attachments for enhanced versatility. - The dual-pattern control system allows operators to choose between ISO and SAE control patterns. - The TB 135 offers a wide range of attachments, including buckets, hydraulic breakers, and thumbs. - The hydraulic quick coupler facilitates quick and secure attachment changes. - The excavator is equipped with protective features, such as overload warning devices and safety lockouts. Maintenance Intervals: ► Engine Oil and Filter: Change every 250 hours or as recommended in the manual. ► Hydraulic System: Change hydraulic oil and filters every 1,000 hours or as recommended. ► Track Inspection: Regularly inspect tracks for wear, tension, and alignment. Adjust or replace as needed. ► Air Filter: Clean or replace the air filter every 100 hours or as necessary. ► Fuel System: Drain water from the fuel filter and replace the filter as recommended. General Maintenance Tips: * Keep the machine clean and free of debris to prevent overheating and system damage. * Check all fluid levels regularly and top up as needed to maintain proper operation. * Grease all fittings at recommended intervals to ensure smooth operation and prevent wear. Common Issues and Solutions: ■ Hydraulic Leaks: Inspect hydraulic hoses, connections, and seals regularly. Replace any damaged components. ■ Track Wear: Regularly monitor track condition and adjust or replace tracks as needed. ■ Electrical Problems: Check wiring harnesses and connections for signs of wear or damage. Tips for Effective Maintenance: 1. Follow the manufacturer's maintenance schedule and keep detailed records of all services. 2. Conduct daily pre-operation inspections to identify potential issues before they become major problems. 3. Use genuine Takeuchi replacement parts to ensure optimal performance and longevity. 4. Train operators on proper machine operation and maintenance procedures to prevent unnecessary wear. 5. Store the excavator in a clean, dry environment when not in use to protect it from the elements. Popular Tuning Tips or Modifications: ♦ Hydraulic Thumb: Add a hydraulic thumb attachment for improved material handling capabilities. ♦ Hydraulic Breaker: Attach a hydraulic breaker for breaking concrete or rock. Accessories and Attachments: + Buckets: General purpose, trenching, grading, and cleanup buckets. + Hydraulic Breakers: For breaking concrete or rock. + Hydraulic Thumbs: For efficient material handling and picking. + Grapples: For handling bulky materials. + Rippers: For breaking up tough surfaces. + Augers: For drilling holes in various soil conditions. Owner Reviews and Opinions: Strengths: ☺ Compact size and zero tail swing design for working in tight spaces. ☺ Powerful engine and hydraulic system for efficient digging and lifting. ☺ Comfortable operator's cab with good visibility and ergonomic controls. ☺ Versatile attachment options for increased productivity. ☺ Durable construction and ease of maintenance. Weaknesses: ☻ Some users find the excavator's lifting capacity limited for heavier tasks. ☻ The rubber tracks may wear faster in demanding working conditions. The Takeuchi TB 135 excavator is a reliable and versatile machine that excels in a variety of excavation and construction tasks. Its compact design, powerful engine, and precise controls make it ideal for working in confined spaces. Regular maintenance and proper operator training are key to ensuring the excavator's longevity and optimal performance on the job site. Repairs Most Frequently Needed and Commonly Broken Parts: → Hydraulic Hose Replacement: Hoses can wear or develop leaks over time. → Track Replacement: Tracks can wear out or sustain damage in rugged conditions. → Swing Bearing Maintenance: Regular inspection and greasing are essential for smooth operation. → Hydraulic Cylinder Seal Replacement: Worn seals may lead to hydraulic leaks. → Engine Belt Replacement: Belts can wear out and affect engine performance. → Fuel Filter Replacement: Regular replacement ensures fuel system efficiency. → Battery Maintenance: Ensure proper charging and replacement when necessary. → Starter Motor Repair: Starter motors may wear out and require repair or replacement. → Alternator Repair: Address issues with the alternator to maintain electrical system functionality. → Swing Motor Maintenance: Regular maintenance helps prevent swing motor failures. Buy the Takeuchi TB 135 detailed shop manual/repair guide on [RL] marketplace using PayPal and download the comprehensive PDF to guide you through maintenance and fixes. After your payment, the download link for the OEM Takeuchi parts list/shop handbook will be provided on the checkout page, and we will promptly email you the payment confirmation. §
Price: 29.99 USD
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