Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere
Comprehensive service documentation for Onan 16, 18, 20 & 24 HP Gasoline Engines, covering repair procedures, specifications, and diagrams. Ref: CTM2.
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Sample pages from the Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere manual
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Onan Models Covered & Key Technical Specifications
Models: Onan Engines (16, 18, 20 & 24HP), B43E, B43G, P218G, B48G, P220G, T260
Sub-models / Variants: 16 HP, 18 HP, 20 HP, 24 HP, Consumer Products
Trade Names: John Deere
Technical Data:
- Engine Configuration: 2-cylinder, 4-cycle
- Engine Displacement (B43E/G): 710 cm³ (43.3 cu in.)
- Engine Displacement (P218G): 782 cm³ (47.7 cu in.)
- Engine Displacement (B48G/P220G): 782 cm³ (48 cu in.)
- Engine Displacement (T260): 983 cm³ (60 cu in.)
- Bore (B43E/G/P218G/B48G/P220G): 82.55 mm (3.25 in.)
- Bore (T260): 90.42 mm (3.56 in.)
- Stroke (B43E/G): 66.55 mm (2.62 in.)
- Stroke (P218G/B48G/P220G): 73 mm (2.875 in.)
- Stroke (T260): 76.20 mm (3.00 in.)
- Valve Clearance (Intake): 0.13 mm (0.005 in.)
- Valve Clearance (Exhaust): 0.33 mm (0.013 in.)
- Breather Valve Cover Bolt Torque: 2 ± 1 N·m (18 ± 9 lb-in.)
Onan Manual Features & Content Preview
Technical Scope for John Deere 16–24HP Onan Engine Manual
- Built for owners and technicians servicing the 16, 18, 20, and 24 HP John Deere Onan Engines (models B43E, B43G, B48G, P218G, P220G, and T260)
- Official John Deere publication CTM2, latest revision data included
- Contains 56 individual diagrams including component exploded views, torque-sequence illustrations, and engine application charts
- Delivered as a direct download the moment payment clears
- OCR text layer lets you jump to a torque spec by keyword
- Suitable for printing individual sections for shop-floor use
- Permanent availability in your purchase account — no re-buy required
- This technical manual provides the factory-recommended repair procedures for engine components including air cleaner assemblies, cylinder heads, intake manifolds, valves, and pistons
- Only edition that explicitly distinguishes the T260 engine service procedures from the standard B43/P218 variant assembly instructions
Engine Service and Component Walkthrough
This John Deere 16–24HP Onan engine manual covers technical procedures for the overhaul and maintenance of two-cylinder, four-cycle power units. The documentation provides clear direction on removing and installing engine components while emphasizing diagnostic analysis and testing. Topics include air cleaner/breather maintenance, intake manifold service, cylinder head removal, valve train work, flywheel assembly, and camshaft repair. The structure of factory workshop documentation is preserved here to guide experienced service technicians through teardown and reassembly routines using standard tool sets.
Specification and Torque Data Preview
Engine specifications are documented for models B43E, B43G, B48G, P218G, P220G, and T260, including detailed displacement and bore/stroke charts. Torque values for critical fasteners, such as cylinder head nuts and flywheel cap screws, are provided to ensure correct assembly. The manual lists intake valve clearance at 0.13 mm and exhaust valve clearance at 0.33 mm. Camshaft gear backlash for the B43E/G and B48G models is specified at 0.03–0.15 mm. Connecting rod cap nut torque is listed at 18 ± 1 N·m for most models, while T260 cap screws require 20 ± 1 N·m. Reference only — always consult a certified technician before performing service on this equipment. This official John Deere publication provides maintenance and repair data for the 16–24HP Onan engine series, covering cylinder block internals, fuel system components, and valve timing specifications for the CTM2 series build.
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