Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere

Comprehensive service documentation for Onan 16, 18, 20 & 24 HP Gasoline Engines, covering repair procedures, specifications, and diagrams. Ref: CTM2.

4.7starstarstarstarstar_half(3)
visibility Preview Available
Onan Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere manual page preview - page 1 of 224

Sample pages from the Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere manual

Onan Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere manual preview page 1 - thumbnail
Onan Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere manual preview page 4 - thumbnail
Onan Onan Gasoline Engine Service Manual (16, 18, 20 & 24HP) - John Deere manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$13.80 (incl. VAT) Original OEM Factory Manuals & Data Instant Download / No Shipping Fees
1 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal
Technical Safety Notice
keyboard_arrow_down

This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Onan Models Covered & Key Technical Specifications

Models: Onan Engines (16, 18, 20 & 24HP), B43E, B43G, P218G, B48G, P220G, T260
Sub-models / Variants: 16 HP, 18 HP, 20 HP, 24 HP, Consumer Products
Trade Names: John Deere
Technical Data:

  • Engine Configuration: 2-cylinder, 4-cycle
  • Engine Displacement (B43E/G): 710 cm³ (43.3 cu in.)
  • Engine Displacement (P218G): 782 cm³ (47.7 cu in.)
  • Engine Displacement (B48G/P220G): 782 cm³ (48 cu in.)
  • Engine Displacement (T260): 983 cm³ (60 cu in.)
  • Bore (B43E/G/P218G/B48G/P220G): 82.55 mm (3.25 in.)
  • Bore (T260): 90.42 mm (3.56 in.)
  • Stroke (B43E/G): 66.55 mm (2.62 in.)
  • Stroke (P218G/B48G/P220G): 73 mm (2.875 in.)
  • Stroke (T260): 76.20 mm (3.00 in.)
  • Valve Clearance (Intake): 0.13 mm (0.005 in.)
  • Valve Clearance (Exhaust): 0.33 mm (0.013 in.)
  • Breather Valve Cover Bolt Torque: 2 ± 1 N·m (18 ± 9 lb-in.)
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
25884 / William Allen
File Size:
16.96 MB
File Type:
PDF
Language:
English
Pages:
224
Printable:
Yes
Category:
Gasoline-Engines
Last updated / verified
May 5, 2025

Onan Manual Features & Content Preview

Technical Scope for John Deere 16–24HP Onan Engine Manual

  • Built for owners and technicians servicing the 16, 18, 20, and 24 HP John Deere Onan Engines (models B43E, B43G, B48G, P218G, P220G, and T260)
  • Official John Deere publication CTM2, latest revision data included
  • Contains 56 individual diagrams including component exploded views, torque-sequence illustrations, and engine application charts
  • Delivered as a direct download the moment payment clears
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • Permanent availability in your purchase account — no re-buy required
  • This technical manual provides the factory-recommended repair procedures for engine components including air cleaner assemblies, cylinder heads, intake manifolds, valves, and pistons
  • Only edition that explicitly distinguishes the T260 engine service procedures from the standard B43/P218 variant assembly instructions

Engine Service and Component Walkthrough

This John Deere 16–24HP Onan engine manual covers technical procedures for the overhaul and maintenance of two-cylinder, four-cycle power units. The documentation provides clear direction on removing and installing engine components while emphasizing diagnostic analysis and testing. Topics include air cleaner/breather maintenance, intake manifold service, cylinder head removal, valve train work, flywheel assembly, and camshaft repair. The structure of factory workshop documentation is preserved here to guide experienced service technicians through teardown and reassembly routines using standard tool sets.

Specification and Torque Data Preview

Engine specifications are documented for models B43E, B43G, B48G, P218G, P220G, and T260, including detailed displacement and bore/stroke charts. Torque values for critical fasteners, such as cylinder head nuts and flywheel cap screws, are provided to ensure correct assembly. The manual lists intake valve clearance at 0.13 mm and exhaust valve clearance at 0.33 mm. Camshaft gear backlash for the B43E/G and B48G models is specified at 0.03–0.15 mm. Connecting rod cap nut torque is listed at 18 ± 1 N·m for most models, while T260 cap screws require 20 ± 1 N·m. Reference only — always consult a certified technician before performing service on this equipment. This official John Deere publication provides maintenance and repair data for the 16–24HP Onan engine series, covering cylinder block internals, fuel system components, and valve timing specifications for the CTM2 series build.

Manual FAQ, Purchase & Download Details

Which specific technical manual publication code identifies this document covering the 16, 18, 20, and 24HP Onan engines? keyboard_arrow_down

Document is identified as the CTM2 Component Technical Manual for the specified John Deere Onan engine models.

Are there specification tables that list torque requirements for fasteners within the intake manifold and cylinder head sections? keyboard_arrow_down

Manual contains dedicated specification tables for the intake manifold and cylinder head components. These tables reference tightening sequences and torque values for the various fasteners used across the engine models.

Is the document organized to include technical reference data for cylinder head flatness and intake manifold configurations? keyboard_arrow_down

Manual features specification sections that provide reference values for cylinder head flatness measured in millimeters and inches. It also includes descriptive data and illustrations for intake manifold assembly configurations across different engine types like the T260 and P218G. This technical content is presented in a modular format to assist with identifying system components and their associated specifications.

What kind of component breakdown information is provided for the breather and air cleaner assemblies? keyboard_arrow_down

Manual includes exploded view illustrations and assembly order references for the air cleaner, breather valve, and manifold cover components.

Does this manual cover the engine model variants listed in the application chart? keyboard_arrow_down

Engine application chart references the specific model numbers for various consumer products, including lawn and garden tractors and front mowers. This coverage preview lists the specific B43, P218, P220, and T260 engine models associated with different equipment machine numbers.

Customer Reviews

Read what our customers say about this Onan Gasoline-Engines manual and share your own experience.