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1985-1990 Honda XBR500 shop manual

Models covered in this manual:

  • 1985 Honda XBR500
  • 1986 Honda XBR500
  • 1987 Honda XBR500
  • 1988 Honda XBR500
  • 1989 Honda XBR500
  • 1990 Honda XBR500

File specifications

File size: 118.39 MB
File type: PDF
Language: English, French, German

Printable: Yes
Estimated download time: 2.42 Minutes
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Product Information

Table of Contents

General Information

  1. General Safety
    • Service Rules
    • Model Identification
    • Specifications
    • Torque Values
  2. Tools
    • Wiring Diagram
    • Cable and Harness Routing

Lubrication

  1. Oil Types
    • Lubrication Points
    • Oil Change Procedures
    • Oil Filter Replacement

Maintenance

  1. Routine Maintenance
    • Periodic Inspection
    • Maintenance Schedule
    • Maintenance Procedures

Fuel System

  1. Fuel Tank
    • Fuel Line Inspection
    • Fuel Filter Replacement
    • Fuel Pump Testing

Engine Removal/Installation

  1. Engine Removal
    • Engine Disassembly
    • Engine Reinstallation
    • Engine Mounting Points

Cylinder Head/Valves

  1. Cylinder Head Inspection
    • Valve Clearance Adjustment
    • Cylinder Head Reassembly
    • Valve Timing

Clutch/Oil Pump/Kick Starter

  1. Clutch Assembly
    • Oil Pump Operation
    • Kick Starter Mechanism
    • Clutch Adjustment

Alternator

  1. Alternator Testing
    • Alternator Replacement
    • Alternator Wiring Connections

Shift Linkage/Transmission

  1. Shift Linkage Adjustment
    • Transmission Inspection
    • Gearbox Reassembly

Crankshaft/Crankcase

  1. Crankshaft Inspection
    • Crankcase Disassembly
    • Crankcase Reassembly
    • Bearing Replacement

Front Wheel/Brakes/Suspension/Steering

  1. Front Wheel Inspection
    • Brake Pad Replacement
    • Suspension Adjustment
    • Steering Alignment

Rear Wheel/Brakes/Suspension

  1. Rear Wheel Inspection
    • Brake Drum Service
    • Rear Suspension Adjustment
    • Swingarm Maintenance

Hydraulic Brake

  1. Hydraulic Brake System
    • Brake Fluid Replacement
    • Brake Line Inspection
    • Brake Caliper Service

Rear Fender/Exhaust System

  1. Rear Fender Removal
    • Exhaust Pipe Inspection
    • Muffler Replacement
    • Exhaust System Reassembly

Battery Charging System

  1. Battery Inspection
    • Charging System Testing
    • Battery Replacement
    • Battery Maintenance

Ignition System

  1. Ignition Coil Testing
    • Spark Plug Replacement
    • Ignition Timing Adjustment
    • Ignition System Troubleshooting

Electrical Starter System

  1. Starter Motor Testing
    • Starter Relay Inspection
    • Starter System Wiring
    • Starter System Maintenance

Lights/Switches/Instruments

  1. Headlight Replacement
    • Turn Signal Inspection
    • Instrument Panel Testing
    • Electrical Switches Maintenance

Troubleshooting

  1. Engine Troubleshooting
    • Electrical Troubleshooting
    • Fuel System Troubleshooting
    • General Maintenance Issues

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