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Porsche 968 sports car shop manual

Models covered in this manual:

  • Porsche 968 Coupe
  • Porsche 968 Cabriolet
  • Porsche 968 Clubsport
  • Porsche 968 Turbo RS (Limited production track-focused variant)
  • Porsche 968 Turbo S (Limited production high-performance variant)
  • Porsche 968 Turbo RS Turbo S (Limited production combination of Turbo RS and Turbo S features)
  • Porsche 968 Turbo RS Clubsport (Limited production combination of Turbo RS and Clubsport features)

File specifications

File size: 235.98 MB
File type: PDF
Language: English
Number of pages: 767

Printable: Yes
Estimated download time: 4.83 Minutes
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Product Information

Table of Contents

General

  1. Technical Data
    • Power Unit
    • Engine Specifications

Maintenance, Self-diagnosis general

  1. Maintenance
    • Opening Instructions for System Tester 9288

Engine, Crankcase, Engine Mounts

  1. Tightening and Torquing
    • Tightening and Torquing Engine Mounts
  2. Removing and Installing Engine (Manual Transmission)
  3. Removing and Installing Engine (Tiptronic Transmission)

Engine, Crankshaft, Pistons

  1. Adjusting Guide Rails for Balance Shaft Toothed Belt
  2. Checking and Adjusting Camshaft Belt Tension
  3. Removing and Installing Camshaft Belt
  4. Adjusting Balance Shaft
  5. Removing and Installing Balance Shaft
  6. Removing and Installing Crankshaft Pulley
  7. Removing and Installing Crankshaft
  8. Removing and Installing Piston and Connecting Rods
  9. Removing and Installing Flywheel and Flywheel Housing
  10. Dismantling and Assembling Cylinder Block
  11. Machining Crankshaft
  12. Checking and Replacing Crankshaft Main Bearing
  13. Removing and Installing Intermediate Shaft Gear
  14. Checking and Replacing Intermediate Shaft Bearing
  15. Checking and Replacing Intermediate Shaft Gears
  16. Removing and Installing Oil Pump
  17. Checking and Replacing Oil Pump Drive Gear
  18. Removing and Installing Oil Pump Shaft and Gears
  19. Removing and Installing Oil Sump
  20. Removing and Installing Oil Spray Nozzle
  21. Removing and Installing Oil Cooler
  22. Removing and Installing Oil Filter
  23. Removing and Installing Oil Level Indicator and Guide Tube
  24. Checking and Adjusting Oil Pressure
  25. Checking Oil Pressure Relief Valve and Spring
  26. Removing and Installing Engine Mount
  27. Replacing Thrust Bearing

Engine, Cylinder Head, Valve Drive

  1. Removing and Installing Cylinder Head
  2. Checking and Replacing Valve Springs
  3. Checking and Replacing Valve Stem Seals
  4. Checking and Replacing Valve Guides
  5. Machining Valve Seats
  6. Dismantling and Assembling Cylinder Head
  7. Checking and Replacing Camshaft and Bearings
  8. Checking and Replacing Hydraulic Valve Lifters
  9. Checking and Replacing Camshaft Drive Gears
  10. Adjusting Valve Clearance
  11. Checking and Replacing Valve Springs
  12. Checking and Replacing Valve Retainers
  13. Removing and Installing Camshaft Housing
  14. Removing and Installing Timing Chain and Tensioner
  15. Removing and Installing Tensioner Rail
  16. Removing and Installing Chain Drive Gear
  17. Checking and Adjusting Chain Tension
  18. Removing and Installing Tensioner Spring
  19. Checking and Replacing Tensioner Plunger
  20. Checking and Replacing Chain Guide Rails

Engine, Lubrication

  1. Removing and Installing Lubrication System Components
  2. Checking Oil Pressure
  3. Checking Oil Flow in Engine
  4. Checking Oil Pressure Relief Valve

Engine, Cooling

  1. Cooling System Tightness Test
  2. Checking and Adjusting Cooling System Components
  3. Removing and Installing Cooling System Components

Fuel System

  1. Removing and Installing Fuel System Components
  2. Checking Fuel Pressure
  3. Checking Fuel Lines for Leaks and Tightness

Fuel System - Electronic Injection

  1. Removing and Installing DME Injection System Components
  2. Checking and Adjusting Injection Valves

Ignition System

  1. Replacing Spark Plugs
  2. Checking and Adjusting Ignition Timing
  3. Checking and Replacing Ignition Coils
  4. Checking and Replacing Distributor Cap and Rotor
  5. Checking and Replacing Ignition Wires
  6. Checking and Replacing Ignition Control Module

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