1996-2006 Jeep Wrangler TJ repair manual

1996-2006 Jeep Wrangler TJ repair manual Preview image 1
1996-2006 Jeep Wrangler TJ repair manual Preview image 1
1996-2006 Jeep Wrangler TJ repair manual Preview image 2
1996-2006 Jeep Wrangler TJ repair manual Preview image 3
1996-2006 Jeep Wrangler TJ repair manual Preview image 4
1996-2006 Jeep Wrangler TJ repair manual Preview image 5
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  • File Size: 28.92 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.59 Minutes
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Models Covered in this Manual

Wrangler TJ / Jeep

Production year(s): 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Product Information

Table of Contents

Lubrication and Maintenance

  1. General Information
    • Classification of Lubricants
    • Fluid Capacities
    • Parts and Lubricant Recommendations
  2. International Symbols
    • Symbol Identification
  3. Engine Oil
    • Oil Viscosity
  4. Maintenance Schedules
    • Schedule "A"
    • Schedule "B"

Suspension

  1. Front Suspension
    • Inspection and Maintenance
    • Component Replacement
  2. Rear Suspension
    • Inspection and Maintenance
    • Component Replacement
  3. Steering System
    • Inspection and Maintenance
    • Component Replacement

Differential and Driveline

  1. Front Axle
    • Inspection and Maintenance
    • Component Replacement
  2. Rear Axle
    • Inspection and Maintenance
    • Component Replacement
  3. Driveshaft
    • Inspection and Maintenance
    • Component Replacement

Brakes

  1. Brake System Overview
    • Brake Fluid
    • Brake Line Inspection
  2. Front Brakes
    • Inspection and Maintenance
    • Component Replacement
  3. Rear Brakes
    • Inspection and Maintenance
    • Component Replacement
  4. Parking Brake
    • Inspection and Maintenance
    • Component Replacement

Clutch

  1. Clutch System Overview
    • Fluid Types
    • Inspection and Maintenance
  2. Clutch Components
    • Removal and Installation
    • Inspection and Replacement

Cooling System

  1. Cooling System Overview
    • Coolant Types
    • System Inspection
  2. Radiator
    • Removal and Installation
    • Inspection and Maintenance
  3. Water Pump
    • Removal and Installation
    • Inspection and Maintenance

Battery and Charging System

  1. Battery
    • Inspection and Maintenance
    • Replacement Procedures
  2. Charging System
    • Alternator
    • Voltage Regulator

Electrical System

  1. Wiring Diagrams
    • Diagram Overview
    • Troubleshooting
  2. Lighting System
    • Inspection and Maintenance
    • Component Replacement
  3. Ignition System
    • Ignition Coil
    • Spark Plug Replacement
  4. Starting System
    • Starter Motor
    • Solenoid Inspection

Engine

  1. Engine Overview
    • Specifications and Components
  2. Engine Removal and Installation
    • Steps for Removal and Installation
  3. Engine Inspection and Maintenance
    • Valve Adjustment
    • Cylinder Inspection
  4. Engine Overhaul
    • Disassembly
    • Reassembly

Exhaust System

  1. Exhaust System Overview
    • Component Identification
    • Inspection and Maintenance
  2. Exhaust Manifold
    • Removal and Installation
    • Inspection and Maintenance
  3. Muffler and Tailpipe
    • Removal and Installation
    • Inspection and Maintenance

Fuel System

  1. Fuel System Overview
    • Fuel Types
    • Component Identification
  2. Fuel Pump
    • Removal and Installation
    • Inspection and Maintenance
  3. Fuel Injectors
    • Removal and Installation
    • Inspection and Maintenance
  4. Carburetor
    • Adjustment
    • Overhaul

Transmission and Transfer Case

  1. Transmission Overview
    • Fluid Types
    • Component Identification
  2. Manual Transmission
    • Inspection and Maintenance
    • Component Replacement
  3. Automatic Transmission
    • Inspection and Maintenance
    • Component Replacement
  4. Transfer Case
    • Inspection and Maintenance
    • Component Replacement

Heating and Air Conditioning

  1. HVAC System Overview
    • Component Identification
    • Inspection and Maintenance
  2. Heater Core
    • Removal and Installation
    • Inspection and Maintenance
  3. Air Conditioning System
    • Refrigerant Types
    • Inspection and Maintenance

Body and Frame

  1. Body Components
    • Inspection and Maintenance
    • Component Replacement
  2. Frame
    • Inspection and Maintenance
    • Component Replacement

Index


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