Production/model years: 2009
Foreword
SECTION 1 - GENERAL INFORMATION/SPECIFICATIONS
General Specifications
Torque Specifications
Torque Conversions (ft-lb/n-m)
Threading Torque (General Bolts)
Threading Torque (Special)
Special Tools
Genuine Parts/Lubricants
Break-In Procedure
Preparation for Storage
Preparation After Storage
SECTION 2 - PERIODIC MAINTENANCE
Maintenance Schedule
Lubrication Points
Engine Oil and Filter Change
Air Filter Service
Spark Plug Replacement
Brake System Inspection
Coolant System Maintenance
Drive Chain/Belt Maintenance
Battery Maintenance
Throttle and Choke Cable Inspection
SECTION 3 - ENGINE/TRANSMISSION
Engine Removal and Installation
Cylinder Head and Valve Service
Piston and Cylinder Service
Crankshaft and Crankcase
Camshaft and Timing Chain
Transmission Removal and Installation
Transmission Disassembly and Assembly
SECTION 4 - FUEL/LUBRICATION/COOLING
Carburetor/Throttle Body
Fuel Pump and Filter
Fuel Tank and Lines
Oil Pump and Filter
Cooling System Overview
Radiator and Hoses
Water Pump
Thermostat
SECTION 5 - ELECTRICAL SYSTEM
Wiring Diagrams
Battery and Charging System
Ignition System
Starter Motor and Solenoid
Lighting System
Switches and Controls
Fuses and Relays
SECTION 6 - DRIVE SYSTEM
Drive Shaft and Axles
Front Differential
Rear Differential
Drive Belt and Clutches
4WD System
CV Joints
SECTION 7 - SUSPENSION
Front Suspension Overview
Front Shock Absorbers
Front Control Arms
Rear Suspension Overview
Rear Shock Absorbers
Rear Control Arms
Swingarm
SECTION 8 - STEERING/FRAME
Steering System Overview
Steering Column
Steering Knuckles and Tie Rods
Frame Inspection and Repair
Frame Dimensions
SECTION 9 - CONTROLS/INDICATORS
Handlebar Controls
Instrument Cluster
Indicator Lights
Control Cables and Adjustments
Throttle and Brake Levers
APPENDICES
Troubleshooting Guide
Special Tools
Service Data and Specifications
Technical Bulletins
Glossary of Terms
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