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1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual Preview image 1
1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual Preview image 2
1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual Preview image 3
1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual Preview image 4
1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual Preview image 5
1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual Preview image 6

1973-1990 Johnson Evinrude 2 hp-40 hp outboard motor shop manual

Models covered in this manual:

1973-1990 Johnson Evinrude

  • 2 HP
  • 2.5 HP
  • 3 HP
  • 4 HP
  • 4.5 HP
  • 5 HP
  • 6 HP
  • 7.5 HP
  • 8 HP
  • 9.5 HP
  • 9.9 HP
  • 15 HP
  • 18 HP
  • 20 HP
  • 25 HP
  • 28 HP
  • 30 HP
  • 35 HP
  • 40 HP
  • Production year(s): 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990.

File specifications

File size: 166.03 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 3.4 Minutes
$13.99 Instant Download

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Product Information

Table of Contents

General Information

  • Manual Preparation
  • Engine Specifications
  • Model Identification
  • Serial Number Location
  • General Service Information
  • Safety Information

Tools and Techniques

  • Basic Tools
  • Special Tools
  • Shop Equipment
  • Mechanical Techniques

Troubleshooting

  • Engine Troubleshooting
  • Electrical System Troubleshooting
  • Fuel System Troubleshooting
  • Cooling System Troubleshooting
  • Lubrication System Troubleshooting
  • Gearcase Troubleshooting
  • Troubleshooting Charts

Lubrication, Maintenance and Tune-up

  • Lubrication
  • Tune-up
  • Complete Winterization

Engine Synchronization and Linkage Adjustments

  • Synchronizing Twin Carburetors
  • Synchronizing Magneto to Throttle
  • Adjusting Throttle and Shift Linkage
  • Adjusting Throttle Cam
  • Synchronizing Throttle Plates

Fuel System

  • Adjusting Carburetors
  • Rebuilding Carburetors
  • Fuel Pump Service
  • Fuel Tank and Filter Service

Electrical System

  • Ignition System
  • Charging System
  • Starter System
  • Lighting System
  • Electrical Troubleshooting

Power Head

  • Cylinder Block and Crankcase
  • Cylinder Head and Pistons
  • Crankshaft and Bearings

Gearcase

  • Gearcase Disassembly
  • Gearcase Reassembly
  • Water Pump Service
  • Shift Linkage

Automatic Rewind Starters

  • Rewind Starter Service
  • Rewind Starter Adjustments

Electric Motors

  • Lubrication
  • Brushes and Commutators
  • Armature and Field Coils
  • Electric Motor Troubleshooting

Index

Wiring Diagrams

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