1985-1991 Honda CR500R Service Manual

Honda CR500R troubleshooting and repair reference for 1985-1991 models. Features technical data, diagrams, and part numbers. Publication C4085-91017 is a key resource.

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Document Details

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Document Number / Seller:
26114 / Ronald Reed
File Size:
55.71 MB
File Type:
PDF
Language:
English
Pages:
259
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 18, 2025

Models Covered & Key Technical Specifications

Honda CR500R (1985-1991) (C4085-91017) – Service Manual Manufacturer Index Reference | Series Dossier. Maximum Rotational Force: 2,200 mm (86.6 in) establishes the overall vehicle length.

Professional Workshop Service Manual & Technical Specifications

Specialized Reference Service Manual: Honda CR500R Motorcycle (1985-1991) Manual - Comprehensive Service & Repair Procedures Library-Master

Equipment-Series: CR500R Motorcycle / System-Identifier: Motorcycle / Motorcycle Logic // Coverage-Scope: Technical Details.

The repository is divided into sections covering general information, engine, chassis, and troubleshooting. This manual meticulously documents the repair and maintenance procedures for the Honda CR500R motorcycle, spanning the 1985 to 1991 model years. It serves as an indispensable tool for technicians and enthusiasts alike, offering clear guidance on every aspect of the machine's upkeep and repair.

Analytically establishing repair procedures and specifications for the Honda CR500R, this manual provides an in-depth look at critical systems. From detailed engine disassembly and reassembly instructions to comprehensive coverage of the chassis, suspension, and fuel system, every component is addressed.

Technical Specs Table Assessment-Parameter Operational-Logic Calibration-Standards
Engine Displacement 497 cc 497 cc
Bore x Stroke 89 mm x 82 mm 89 mm x 82 mm
Compression Ratio 7.0 : 1 7.0 : 1
Fuel Capacity 8.5 liters 8.5 liters
Transmission Type 5-speed, constant mesh 5-speed, constant mesh

Electrical system documentation covers ignition, lighting, and charging systems. Suspension service documentation covers fork and rear shock absorber maintenance. Disassembly instructions are documented for major components like the engine, transmission, and wheels. Wear limits are specified for critical engine and chassis parts to ensure optimal performance and longevity.

FAQ

What **essential** testing parameters are documented for the CR500R? keyboard_arrow_down

2,200 mm (86.6 in) is the overall length specification used for testing.

Check the **correct** diagnostic procedures for ignition malfunctions. keyboard_arrow_down

Ignition malfunction is indicated by 'Engine stalls or runs poorly' in the troubleshooting section.

What does the **documented** fluid capacity requirements state? keyboard_arrow_down

8.5 liters (2.2 US gal, 1.9 Imp gal) is the fuel tank capacity.

Reference the **precise** component identification for the carburetor. keyboard_arrow_down

PJ24A is the identification number for the carburetor in '87 models.

What are the **proper** adjustment procedures for the rear brake pedal? keyboard_arrow_down

20–30 mm (3/4–1-1/4 in) is the specified free play for the rear brake pedal.

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Reviews (5)

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I appreciate the detailed illustrations and maintenance schedules. Makes repairs much easier!
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This manual has been a game changer for my maintenance routine! The troubleshooting guide is especially helpful.
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I had a few questions after downloading, and the support team responded quickly and helped me out. Highly recommend!
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The information is thorough and well-organized. Perfect for anyone looking to keep their Honda bike in top shape.
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Received the download link in my email almost immediately. Very professional service!