2000-2007 Honda XR650R Motorcycle Service Manual

This Honda XR650R service manual covers 2000-2007 models, detailing engine, transmission, and chassis systems. Includes maintenance schedules and repair procedures. Publication 61TX700.

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Document Details

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Document Number / Seller:
26132 / Sarah Ramirez
File Size:
42.66 MB
File Type:
PDF
Language:
English
Pages:
314
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Aug 16, 2025

Models Covered & Key Technical Specifications

Honda XR650R (61TX700) - 2000-2007 Service Documentation | Motorcycle Repository

  • Authorized Compendium: Precision Engine: 649 cm³ signifies the engine displacement capacity Framework.
  • Published Digest: For Engine Rebuild, 10.0:1 establishes the standard compression ratio Threshold.
  • Reference Database: For Ignition System, CDI determines the ignition system type Baseline.
  • Fundamental Compendium: The Fuel Tank requires 10.0 L for optimal operation Requirements.
  • Specific Digest: For Cooling System, Liquid cooled defines the cooling medium Architecture.
  • Core Database: Maximum Speed Performance reaches 131 kg Parameters.

Professional Workshop Service Manual & Technical Specifications

Honda XR650R (2000-2007) Enhanced Technical Operator's Manual: Maintenance & Repair Procedures

Engineering-Base: Motorcycle Precision // Product-Line: Honda XR650R / Engine Logic // Model-Specs: 2000-2007. Data.

Technical Specs Table Performance-Element Value Validation-Data
Engine Displacement 649 cm³ Standard Compression Ratio 10.0:1
Fuel Tank Capacity 10.0 L CDI Ignition System
Dry Weight 131 kg Liquid Cooled Engine
Top Speed Max. 131 kg Engine Oil Capacity (Draining): 1.56 L

TOC Summary Block Organized into dedicated modules for:

  • Cylinder Head/Valves
  • Lubrication System
  • Fuel System
  • Crankcase/Crankshaft/Balancer
  • Alternator

Prose Paragraphs Steering component information is provided for engine removal and installation procedures, covering crucial steps like draining fluids and disconnecting various lines. Inspection guidelines are provided for the clutch system, detailing free play measurements and adjustments. Alignment specifications are included for the drive chain, ensuring proper tension and alignment. Reference data is included for the front and rear suspension systems, outlining inspection and service procedures. This manual covers the complete overhaul and maintenance of the Honda XR650R, from basic services to complex engine and transmission rebuilds. Procedures for disassembling and reassembling major components such as the cylinder head, engine, and transmission are thoroughly documented. The manual also includes detailed sections on the electrical system, fuel system, and cooling system. Thorough maintenance of the entire motorcycle is outlined to ensure optimal performance and longevity. This Thorough manual aids in understanding and executing all maintenance tasks required for the Honda XR650R. This guide emphasizes critical torque values and procedures to ensure correct assembly of all motorcycle components. Adhering to these specifications is vital for the safe and efficient operation of the motorcycle. Detailed explanations and diagrams are provided for every procedure, making it easy to follow. The manual also provides guidance on troubleshooting common issues that may arise with the motorcycle. Detailed torque specifications and maintenance intervals are included to ensure proper assembly and upkeep. This comprehensive guide provides all necessary information for servicing your Honda XR650R. The manual details the proper procedures for servicing the entire motorcycle, ensuring optimal performance and longevity. This manual covers the complete maintenance and repair of the Honda XR650R, ensuring your motorcycle is always in top condition. The manual includes detailed instructions for every component, ensuring a correct repair. All repair procedures are thoroughly explained with clear instructions. The manual includes detailed information on every aspect of the motorcycle's maintenance and repair. This manual is an indispensable resource for any owner or technician working on a Honda XR650R. The manual is designed to provide clear and concise instructions for all service procedures. The manual provides all the necessary information for maintaining and repairing the Honda XR650R.

Torque Statement: This manual documents torque specifications for engine mounting bolts to ensure proper pressure slip prevention.

FAQ

Check the **standard** engine oil capacity. keyboard_arrow_down

1.56 L (1.65 US qt, 1.37 Imp qt) at draining is the standard engine oil capacity.

What does the **necessary** engine oil change procedure involve? keyboard_arrow_down

The necessary engine oil change involves draining the old oil, replacing the oil filter and crush washer, and refilling with the correct quantity and type of recommended engine oil.

Reference the **recommended** coolant concentration. keyboard_arrow_down

50% mixture with soft water is the recommended coolant concentration for optimal performance.

What are the **calibrated** valve clearance specifications? keyboard_arrow_down

0.15 ± 0.02 mm (0.006 ± 0.001 in) for intake and 0.20 ± 0.02 mm (0.008 ± 0.001 in) for exhaust are the calibrated valve clearance specifications.

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Reviews (4)

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This manual is incredibly detailed and easy to follow. The illustrations are a huge help! Highly recommend.
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The maintenance schedules and troubleshooting guides saved me a lot of time. The download process was smooth and efficient!
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I received the download link almost instantly, and the manual covers everything I needed. Customer support was very responsive too!
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Rated 5 out of 5 stars