Professional In-Depth Service Manual: Honda CRF250R Motocross Motorcycle (2004-2009)

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2004-2009 Honda CRF250R Motocross Service & Repair Manual - Technical Specifications

Document Number / Seller:
26143 / Harold Gomez
File Size:
44.97 MB
File Type:
PDF
Language:
English
Pages:
406
Printable:
Yes
Estimated Download Time:
0.92 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Motorcycle
Brand:
Honda
Reviewed and Approved:
Dec 26, 2025
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Honda Models and Parts Covered in this Motorcycle Manual

  • Honda CRF250R (2004-2009)
  • Honda CRF250R '04 model (2004)
  • Honda CRF250R '05 model (2005)
  • Honda CRF250R '06 model (2006)
  • Honda CRF250R '07 model (2007)
  • Honda CRF250R '08 model (2008)
  • Honda CRF250R '08 model A type (2008)
  • Honda CRF250R '08 model CM type (2008)
  • Honda CRF250R '08 model IIA type (2008)
  • Honda CRF250R '08 model IICM type (2008)
  • Honda CRF250R '09 model (2009)

Complete Manual Information

Honda CRF250R Service & Repair Manual (2004-2009)

This professional-grade service manual is the definitive technical resource for the Honda CRF250R motocross motorcycle, covering the complete production run from 2004 to 2009. Engineered for qualified technicians and serious racing enthusiasts, this manual provides the exact factory specifications and step-by-step procedures required to maintain this high-performance machine in peak competitive condition.

Detailed Model Coverage

This manual is specifically formatted to cover the following Honda CRF250R model iterations and trade names found in the documentation:

  • Honda CRF250R (2004-2009)
  • Honda CRF250R '04 model (2004)
  • Honda CRF250R '05 model (2005)
  • Honda CRF250R '06 model (2006)
  • Honda CRF250R '07 model (2007)
  • Honda CRF250R '08 model (2008) including A, CM, IIA, and IICM types
  • Honda CRF250R '09 model (2009)

Essential Identification & Serial Numbers

For accurate parts ordering and vehicle verification, the manual details the specific locations for all vital serial numbers:

  • Vehicle Identification Number (VIN): Stamped on the right side of the steering head.
  • Engine Serial Number: Stamped on the left side of the lower crankcase.
  • Carburetor Identification Number: Located on the left side of the carburetor body (e.g., FCR01A through FCR01F).

Professional Technical Value

This is not a basic owner's manual; it is a deep-dive technical guide offering high-resolution illustrations and data-driven insights:

  • Engine Mastery: Complete teardown and assembly for the Unicam 4-valve engine, including specialized instructions for titanium valves and valve seat refacing.
  • Precision Tuning: Includes comprehensive Parts List information and tuning charts for different altitudes and temperatures to optimize the Keihin FCR carburetor.
  • Advanced Chassis Care: Detailed service for the Showa front suspension and Pro-Link rear system, including HPSD (Honda Progressive Steering Damper) maintenance introduced in 2008.
  • Racing Maintenance: A structured schedule designed for the rigors of competition, detailing 2.5-hour and 15-hour service intervals for critical components like pistons and rings.

Comprehensive Table of Contents

  1. General Information: Model ID, torque values (Standard & Engine/Frame), and lubrication points.
  2. Technical Features: Deep dive into the HPSD steering damper characteristics.
  3. Frame/Body/Exhaust: Removal and installation of sub-frames, fuel tanks, and mufflers.
  4. Maintenance: Detailed procedures for valve clearance, engine oil/filter change, and spark plug gaps.
  5. Fuel System: Carburetor disassembly, cleaning, and professional tuning.
  6. Engine Systems: Coverage of Cylinder Head, Valves, Piston, Clutch, Kickstarter, and Transmission.
  7. Chassis & Suspension: Full service for wheels, steering head bearings, and hydraulic brakes (DOT 4).
  8. Electrical & Troubleshooting: Full wiring diagrams and systematic ignition system testing.

Whether you are performing a mid-season top-end refresh or a complete winter rebuild, this manual provides the manufacturer-level data necessary for a successful project. Get the same information used by factory mechanics and ensure your Honda stays at the front of the pack.

Secure your digital copy and master your CRF250R maintenance today!

Download Instructions for Honda Motorcycle Manual

Instant PDF download after payment completion. Download link valid for 3 days with lifetime re-download guarantee.

Frequently Asked Questions - Honda Motorcycle Manual

What does this Honda manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Professional In-Depth Service Manual: Honda CRF250R Motocross Motorcycle (2004-2009). It includes information for the following models: - Honda CRF250R (2004-2009) - Honda CRF250R '04 model (2004) - Honda CRF250R '05 model (2005) - Honda CRF250R '06 model (2006) - Honda CRF250R '07 model (2007) - Honda CRF250R '08 model (2008) - Honda CRF250R '08 model A type (2008) - Honda CRF250R '08 model CM type (2008) - Honda CRF250R '08 model IIA type (2008) - Honda CRF250R '08 model IICM type (2008) - Honda CRF250R '09 model (2009).

Is this manual suitable for beginners?

Yes, this Honda manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.

What file format will I receive?

You will receive this manual as a PDF file (44.97 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Honda Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Are engine specifications included?

This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Honda model.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Comments (2)

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New
The manual is incredibly detailed and easy to follow. I had a smooth download process and received my link almost immediately. Highly recommend for anyone looking to maintain their bike!
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New
This service manual has everything you need for repairs. The diagrams are clear and the troubleshooting section is very helpful. Customer support was prompt and professional when I had questions. Worth every penny!