2004 Dodge RAM 1500 & 2500 Service Manual

Detailed 2004 Dodge RAM 1500 and 2500 truck maintenance and repair procedures, covering all major systems. Ref: 80306B

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Document Details

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Document Number / Seller:
26187 / Karen Peterson
File Size:
79.43 MB
File Type:
PDF
Language:
English
Pages:
2893
Printable:
Yes
Category:
Truck
Last updated / verified
Apr 22, 2025

Models Covered & Key Technical Specifications

Dodge RAM 1500 & 2500 (2004) - Comprehensive Truck Maintenance & Repair Manual

Service Manual: Dodge RAM 1500 & 2500 - Comprehensive Truck Maintenance & Repair Manual Factory-Standards Series-Validation: 4WD // Unit-Designations: Dodge Ram / Truck Logic // Technical-Domain: 2004 Dodge RAM 1500 & 2500

Specifications:

  • Prescribed Maximum Resolution: 163 N.m is rated at for hub/bearing installation Architecture.
  • Standard Assembly Torques: For proper assembly, 135 N.m provides the specified torque for caliper mounting bolts Norms.
  • Core Capacity Limits: The formatter board requires 120 ft-lbs for standard operation Bounds.
  • Rated Energy Draw: The steering knuckle torque is specified as 108 N.m for proper alignment Topology.
  • Calibrated Burn-in Temperature: The brake rotor torque supports 163 N.m for system calibration Matrix.
  • Nominal Optical Resolution: The tie rod end torque is calibrated to 75 N.m for proper adjustment Standards.

Professional Workshop Service Manual & Technical Specifications

Dodge RAM 1500 & 2500 (2004) - Comprehensive Truck Maintenance & Repair Manual Factory-Standards

Series-Validation: 4WD // Unit-Designations: Dodge Ram / Truck Logic // Technical-Domain: 2004 Dodge RAM 1500 & 2500

Integrated-Framework Operational-Logic Validation-Data
Front Suspension Wheel Alignment Caster, Camber, Toe
Rear Suspension Spring & Shock Component Replacement
Drivetrain Differential & Driveline Gear Mesh, Backlash
Brakes Hydraulic Systems Pad & Rotor Replacement
Engine Fuel System Injection & Ignition
Electrical Lighting & Accessories System Testing

Following OEM groupings, the manual includes: Steering Knuckle, Lower Control Arm Bushings, Torsion Bar, Shock Absorbers, Stabilizer Bar, and Differential Pinion Gear. This professional manual provides comprehensive coverage.

Engine & Drivetrain Procedures

Systematically demanding torque specifications for critical engine and drivetrain components are thoroughly documented, ensuring proper assembly and long-term reliability. The manual details procedures for the differential, axle shafts, and propeller shafts.

Suspension and Steering Systems

Detailed instructions cover the alignment of suspension components, including caster, camber, and toe adjustments. The manual documents torque specifications for suspension components to ensure proper cyclic stress resistance.

Brake System Specifications

Brake system specifications are included for brake caliper and rotor replacement, ensuring optimal braking performance and safety.

FAQ

What is the **required** fluid capacity for the transfer case? keyboard_arrow_down

1.6 L (3.4 pts.) is the capacity for the NV241 GENII and NV243 transfer cases.

Calculate the **specified** torque for the upper suspension arm axle nut. keyboard_arrow_down

149 N·m (110 ft-lbs) is the specified torque for the upper suspension arm axle nut on the axle bracket.

What values are **essential** for brake caliper adjustment procedures? keyboard_arrow_down

30 ft-lbs is the essential torque value for the brake caliper bolts for proper adjustment.

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Reviews (2)

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New
This service manual is incredibly detailed and easy to follow. The troubleshooting guides helped me fix a gear noise issue quickly. Plus, the download was seamless with a speedy email response after purchase! Highly recommend!
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New
The step-by-step procedures are straightforward and the torque specifications are a lifesaver. The support team was very helpful when I had questions, and I received my download link almost instantly. Great experience!