1996-2006 Yamaha XT225N / XT225NC Serow 225 Supplementary Service Manual

Diagnostic procedures and component service for your Yamaha Serow 225 XT225N/NC. Covers engine, chassis, and electrical systems.

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Document Details

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Document Number / Seller:
26191 / Paul Brown
File Size:
35.41 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Mar 8, 2025

Models Covered & Key Technical Specifications

Yamaha XT225N (Serow 225) (LIT-11616-14-42) – 1996-2006 Diagnostic procedures and component service for your Yamaha Serow 225 XT225N/NC. Covers engine, chassis, and electrical systems. | Collection Resource.

  • Measured Gap Specs: 0.6–0.7 mm is specified for the spark plug gap.
  • Established Assembly Gap: For proper operation, 3-5 mm is established for throttle cable free play.
  • Factory Carburetor Specs: Factory carburetor specifications include a 11.5 mm fuel level.
  • Integral Valve Specs: The valve clearance requires 0.05-0.09 mm for intake and 0.15-0.19 mm for exhaust.
  • Operational Torque Specs: 10 Nm operation is the standard torque for cylinder head bolts.
  • Critical Engine Specs: Engine idling speed is set to 1,300-1,500 r/min.

Professional Workshop Service Manual & Technical Specifications

Practical Field Electrical Manual: Yamaha XT225N (Serow 225) Supplementary Service Manual (1996-2006) - Complete Guide for Maintenance and Repair Assembly-Guide

Design-Core: XT225N/NC models (LIT-11616-14-42) // Calibration-Scope: Motorcycle / Engine Logic // Design-Core: Practical Field Electrical Manual.

Component System-Path Architecture
Cylinder Head Valve Train Engine
Front Brake Braking System Chassis
Ignition System Electrical Electrical

Outlining the operational framework across all systems. This manual details servicing procedures for the XT225N and XT225NC models. It includes diagnostic checks, component removal, and reassembly instructions. The document covers various aspects of motorcycle maintenance and repair, ensuring optimal performance and longevity.

Engine

Removal procedures are documented for key engine components, including the cylinder head, crankcase, and related parts. Detailed steps for disassembly and reassembly of the engine are provided.

Chassis

Front and rear brake systems, suspension components, and steering mechanisms are thoroughly covered. Instructions for inspection, adjustment, and maintenance of these chassis elements are included.

Electrical

This section details the electrical system, including ignition, charging, and starting circuits. Diagnostic procedures for switches, bulbs, and fuses are explained.

This manual documents torque specifications for critical engine components to ensure proper gasket seal integrity.

FAQ

Determine the **specific** torque specifications for the crankshaft? keyboard_arrow_down

55-60 Nm is the specified torque for the crankshaft.

What specifications **designated** safety precautions should be followed during valve adjustment? keyboard_arrow_down

0.05-0.09 mm is the intake valve clearance, and 0.15-0.19 mm is the exhaust valve clearance.

Check the **critical** lubrication requirements for the wheel bearings. keyboard_arrow_down

Lithium soap base grease is recommended for wheel bearing lubrication, with specific instructions available from page 85 onwards.

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Reviews (4)

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Rated 4 out of 5 stars
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This manual covers everything I needed for my XT225N. The support team responded quickly to my inquiries, making the experience even better.
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This manual has been a lifesaver for maintaining my bike. The troubleshooting section helped me fix an issue quickly. Highly recommended!
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The step-by-step procedures are clear and easy to follow. I was pleasantly surprised by how smooth the download process was!