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1996-2006 Yamaha XT225N, XT225NC service manual Preview image 1
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1996-2006 Yamaha XT225N, XT225NC service manual

Models covered in this manual:

  • Yamaha XT225 (1996)
  • Yamaha XT225 Serow (1997)
  • Yamaha XT225 Serow (1998)
  • Yamaha XT225 Serow (1999)
  • Yamaha XT225 Serow (2000)
  • Yamaha XT225 Serow (2001)
  • Yamaha XT225 Serow (2002)
  • Yamaha XT225 Serow (2003)
  • Yamaha XT225 Serow (2004)
  • Yamaha XT225 Serow (2005)
  • Yamaha XT225 Serow (2006)

File specifications

File size: 35.41 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.73 Minutes
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Product Information

Table of Contents:

General Information

  1. Serial Number
  2. Specification
  3. Service Precautions
  4. Torque Values
  5. Special Tools
  6. Lubrication Points
  7. Cable & Harness Routing
  8. Wiring Diagram
  9. Troubleshooting

Periodic Inspection and Adjustment

  1. Maintenance Interval
    • Initial Inspection
    • Regular Inspection
  2. Pre-operation Inspection
  3. Periodic Maintenance and Lubrication
  4. Table of Tightening Torques

Engine Overhaul

  1. Engine Removal
  2. Engine Disassembly
  3. Cylinder Head, Valve, and Camshaft
  4. Cylinder and Piston
  5. Crankshaft, Connecting Rod, and Bearings
  6. Transmission
  7. Clutch
  8. Kick Starter
  9. Electric Starter

Fuel System

  1. Fuel Tank
    • Removal and Installation
    • Inspection
  2. Carburetor
    • Disassembly, Inspection, and Reassembly
    • Adjustment

Chassis

  1. Front Fork
    • Removal and Installation
    • Disassembly, Inspection, and Reassembly
  2. Rear Suspension
    • Removal and Installation
    • Inspection
  3. Steering Head
    • Removal and Installation
    • Inspection

Electrical System

  1. Wiring Diagram
  2. Lighting System
    • Headlight, Tail Light, and Turn Signal Light
  3. Charging System
    • Battery
    • Charging Coil
    • Rectifier/Regulator
  4. Ignition System
    • Spark Plug
    • Ignition Coil
    • CDI Unit

Troubleshooting

  1. Engine Does Not Start
    • Fuel System
    • Ignition System
  2. Poor Engine Performance
    • Compression
    • Fuel System
    • Ignition System
  3. Electrical Problems
    • Lighting System
    • Charging System

Appendix

  1. Cable Routing
  2. Tightening Torques
  3. Lubrication and Seal Points
  4. Specifications

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