1996-2006 Yamaha XT225N / XT225NC Serow 225 Supplementary Service Manual

Technical Scope for the 1996–2006 Yamaha XT225N / XT225NC

• Covers 1996–2006 Yamaha XT225N and XT225NC Serow 225, documenting engine, chassis, and electrical system specifications
• Official Yamaha publication P/N LIT-11616-14-42, first edition October 2000
• Contains 12 detailed wiring schematics and 14 exploded-view diagrams across the 427-page volume
• Delivered as a direct download the moment payment clears
• Indexed PDF search covers every chapter and appendix
• Suitable for printing individual sections for shop-floor use
• Permanent availability in your purchase account — no re-buy required
• This first edition document serves as the primary supplement for the XT225 series and provides essential factory data for the 223cc air-cooled engine platform

Component and System Documentation

The 1996–2006 Yamaha XT225N / XT225NC service manual provides a structured summary of the XT225 series maintenance parameters. The opening chapters define motorcycle identification via VIN and engine serial numbers, transitioning into comprehensive specification tables. These tables catalog the 223cc single-cylinder powerplant, covering SOHC valve timing, camshaft runout limits, and piston-to-cylinder clearance thresholds.

Additional sections detail chassis and electrical maintenance. Coverage includes front fork oil specifications, brake fluid standards, and steering head bearing assembly. The electrical section includes circuit descriptions, bulb wattage, and switch continuity verification methods. The manual serves as a repository for factory-recommended lubrication points, torque values for internal engine fasteners, and cable routing diagrams for handlebar and frame-mounted wiring.

Technical Specification Highlights

This 1996–2006 Yamaha XT225N / XT225NC reference guide documents critical mechanical clearances for field maintenance. Cylinder head bolt torque values are documented at 10 Nm for crankcase assembly. The intake valve clearance for the 1996–2006 Yamaha XT225N is listed at 0.05–0.09 mm. Spark plug gap for the 1996–2006 Yamaha XT225N is specified at 0.6–0.7 mm in the engine data table. Throttle cable free play is established at 3–5 mm for proper operation. Fuel level for the MIKUNI BST34 carburetor is documented at 11.5 mm below the vacuum chamber line. Reference how factory workshop documentation is structured for additional insight. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 427-page Yamaha OEM workshop manual covering the 1996–2006 Yamaha XT225N / XT225NC, documenting engine, chassis, electrical, and carburetor specifications for the long-running Serow 225 series motorcycle.