2009 Kawasaki KLX250 / D-Tracker X Service Manual

Documents 2009 KLX250 service procedures, including the engine, fuel system, chassis, and electrical systems. PN 99966-1011-02

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Kawasaki Models Covered & Key Technical Specifications

Models: 2009 Kawasaki KLX250, 2009 Kawasaki D-Tracker X
Sub-models / Variants: KLX250S9F, KLX250V9F, IN, EUR, TH
Build Years: 2009
Technical Data:

  • Engine type: 4-stroke, 1-cylinder, DOHC, 4-valve, liquid-cooled
  • Displacement: 249 cm³ (15.2 cu in.)
  • Compression ratio: 11:1
  • Lubrication system: Forced lubrication (wet sump)
  • Engine oil capacity: 1.5 L (1.6 US qt) when dry
  • Transmission type: 6-speed, constant mesh, return shift
  • Final drive system: Chain drive
  • Frame type: Tubular, semi-double cradle
  • Electrical system: 12 V 6 Ah battery, three-phase AC alternator
Technical Specifications
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Document Number / Seller:
26261 / Donald Harris
File Size:
10.24 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Mar 5, 2025

Kawasaki Manual Features & Content Preview

2009 Kawasaki KLX250 and D-Tracker X Service Documentation

  • Covers 2009 Kawasaki KLX250 and D-Tracker X models, documenting engine, fuel system, chassis, and electrical configurations for variants including the KLX250S9F and KLX250V9F
  • Official Kawasaki heavy industries publication P/N 99966-1011-02, second edition dated June 10, 2008
  • Contains 56 pages of technical specifications, torque settings, maintenance charts, and exploded-view system illustrations
  • Files are optimized for digital reading with clear diagrams and high-resolution text
  • Document text is indexed for keyword searching to locate specific service data fast
  • Layout is optimized for clean printing of individual manual sections in the shop
  • This 2008 second edition is the official factory reference manual for the 2009 model-year DFI engine and chassis update

Service and Maintenance Overview

This manual details the standard service requirements for the 2009 Kawasaki KLX250 and D-Tracker X line. The content is organized by major system categories, providing technical data for periodic inspection, routine maintenance, and system adjustment. Sections include general information on vehicle identification, engine top end service, cooling system upkeep, drive train maintenance, chassis lubrication, and comprehensive electrical system diagnostic data for the DFI system.

Technical Specification Highlights

Engine cooling system capacity for the KLX250 and D-Tracker X is documented at 1.3 liters total amount. The main drive chain wear limit for the 20-link length is specified at 323 mm. Intake valve clearance is listed at 0.10–0.19 mm in the engine top end specification table. Standard ignition timing is BTDC 10° at 1,300 rpm, advancing to BTDC 39° at 11,000 rpm on the S9F variant. A fully detailed 56-page Kawasaki workshop manual covering the 2009 KLX250 and D-Tracker X, providing essential service data for engine, chassis, fuel injection, and electrical systems for the DFI-equipped model generation.

Manual FAQ, Purchase & Download Details

Can I find exploded view illustrations and technical specifications for the engine top end and transmission components in this service manual? keyboard_arrow_down

Document contains detailed chapter coverage for the engine top end, clutch, and transmission systems. It includes exploded view illustrations that show component assembly relationships alongside associated technical reference tables.

Which edition of the service manual is contained within this digital document? keyboard_arrow_down

Publication represents the second edition issued in June 2008 for the covered motorcycle series.

What system chapters are included to help with navigating the technical content in this service document? keyboard_arrow_down

Manual is organized into major sections including general information, fuel system, engine lubrication, electrical system, and frame components. Each chapter features its own comprehensive table of contents and is supported by a quick reference guide to assist in locating specific information.

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