1986-2002 Kawasaki KMX125R service manual

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1986-2002 Kawasaki KMX125R service manual Preview image 1
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  • File Size: 14.45 MB
  • File Type: ZIP
  • Language: English (some of our manuals are multilanguage)
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Models Covered in this Manual

Kawasaki KMX125R

  • 1986 Kawasaki KMX125-A1
  • 1987 Kawasaki KMX125-A2
  • 1988 Kawasaki KMX125-A3
  • 1989 Kawasaki KMX125-A4
  • 1990 Kawasaki KMX125-A5
  • 1991 Kawasaki KMX125-A6
  • 1992 Kawasaki KMX125-A7
  • 1993 Kawasaki KMX125-A8
  • 1994 Kawasaki KMX125-A9
  • 1995 Kawasaki KMX125-A10
  • 1996 Kawasaki KMX125-A11
  • 1997 Kawasaki KMX125-A12
  • 1998 Kawasaki KMX125-A13
  • 1999 Kawasaki KMX125-A14
  • 2000 Kawasaki KMX125-A15
  • 2001 Kawasaki KMX125-A16
  • 2002 Kawasaki KMX125-A17

Product Information

Table of Contents

GENERAL INFORMATION

  1. Introduction
    • Manual Purpose
    • How to Use the Manual

FUEL SYSTEM

  1. Fuel Tank
    • Removal
    • Installation
  2. Fuel Valve
    • Inspection
    • Replacement
  3. Carburetor
    • Cleaning
    • Adjustment

COOLING SYSTEM

  1. Radiator
    • Removal
    • Installation
  2. Coolant
    • Types
    • Replacement

ENGINE TOP END

  1. Cylinder Head and Cylinder
    • Removal
    • Installation
  2. Piston
    • Inspection
    • Replacement

ENGINE RIGHT SIDE

  1. Clutch
    • Removal
    • Inspection
    • Installation
  2. Kick Starter
    • Removal
    • Installation

ENGINE LUBRICATION SYSTEM

  1. Oil Pump
    • Inspection
    • Replacement
  2. Oil Lines
    • Inspection
    • Replacement

ENGINE REMOVAL/INSTALLATION

  1. Removing the Engine
    • Preparation
    • Steps
  2. Installing the Engine
    • Preparation
    • Steps

CRANKSHAFT/TRANSMISSION

  1. Crankshaft Removal
    • Tools Needed
    • Steps
  2. Crankcase Separation
    • Disassembly
    • Reassembly
  3. Transmission Inspection
    • Wear Criteria
    • Reassembly Procedures

WHEELS/TIRES

  1. Front Wheel
    • Removal
    • Installation
  2. Rear Wheel
    • Removal
    • Installation
  3. Tire Inspection
    • Wear Criteria
    • Replacement

FINAL DRIVE

  1. Chain
    • Inspection
    • Adjustment
  2. Sprockets
    • Inspection
    • Replacement

BRAKES

  1. Front Brake
    • Inspection
    • Maintenance
  2. Rear Brake
    • Inspection
    • Maintenance

SUSPENSION

  1. Front Suspension
    • Maintenance
    • Adjustment
  2. Rear Suspension
    • Maintenance
    • Adjustment

STEERING

  1. Steering Inspection
    • Visual Inspection
    • Adjustment Techniques

FRAME

  1. Frame Inspection
    • Visual Inspection
    • Repair
  2. Frame Maintenance
    • Cleaning
    • Painting

ELECTRICAL SYSTEM

  1. Battery
    • Inspection
    • Charging
  2. Ignition System
    • Spark Plug Inspection
    • Ignition Coil Inspection
  3. Lighting System
    • Bulb Replacement
    • Wiring Inspection

APPENDIX

  1. Technical Data
    • Specifications
    • Torque Values

SUPPLEMENT - 1989-1995 MODELS

  1. Model-Specific Information
    • Changes and Updates
    • Specific Procedures

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