2001-2007 Kawasaki ZRX1200, ZR1200, ZRX1200R, ZRX1200S service manual

2001-2007 Kawasaki ZRX1200, ZR1200, ZRX1200R, ZRX1200S service manual Preview image 1
2001-2007 Kawasaki ZRX1200, ZR1200, ZRX1200R, ZRX1200S service manual Preview image 1
2001-2007 Kawasaki ZRX1200, ZR1200, ZRX1200R, ZRX1200S service manual Preview image 2
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2001-2007 Kawasaki ZRX1200, ZR1200, ZRX1200R, ZRX1200S service manual Preview image 4
2001-2007 Kawasaki ZRX1200, ZR1200, ZRX1200R, ZRX1200S service manual Preview image 5
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Models Covered in this Manual

ZRX1200, ZR1200, ZRX1200R, ZRX1200S / Kawasaki

Engine: 1164.0 cc (71.03 cubic inches), In-line four, four-stroke, 122.0 HP (89.1 kW) @ 8500 RPM, 112.0 Nm (11.4 kgf-m or 82.6 ft.lbs) @ 7000 RPM, 230.0 km/h (142.9 mph), 4 valves per cylinder, 5-speed, 79.0 x 59.4 mm (3.1 x 2.3 inches).

Production year(s): 2001, 2002, 2003, 2004, 2005, 2006, 2007

Product Information

Table of Contents

GENERAL INFORMATION

  1. General Information
    • Model Identification
    • General Specifications
    • Technical Information

FUEL SYSTEM

  1. Fuel Tank
  2. Fuel Pump
  3. Fuel Injection System
  4. Carburetor

COOLING SYSTEM

  1. Radiator
  2. Thermostat
  3. Water Pump
  4. Cooling Fan

ENGINE TOP END

  1. Cylinder Head
  2. Valve Clearance Adjustment
  3. Camshaft
  4. Cylinder and Piston

CLUTCH

  1. Clutch Operation
  2. Clutch Adjustment
  3. Clutch Plate Replacement

ENGINE LUBRICATION SYSTEM

  1. Oil Pump
  2. Oil Filter
  3. Lubrication Circuit

ENGINE REMOVAL/INSTALLATION

  1. Engine Removal
  2. Engine Installation

CRANKSHAFT/TRANSMISSION

  1. Crankshaft Removal/Installation
  2. Transmission Removal/Installation
  3. Gearshift Mechanism

WHEELS/TIRES

  1. Wheel Removal/Installation
  2. Tire Replacement
  3. Wheel Bearings

FINAL DRIVE

  1. Drive Chain
  2. Sprockets
  3. Final Drive Adjustment

BRAKES

  1. Front Brake
  2. Rear Brake
  3. Brake Pad Replacement
  4. Brake Fluid Replacement

SUSPENSION

  1. Front Suspension
  2. Rear Suspension
  3. Shock Absorbers

STEERING

  1. Steering Head
  2. Handlebar Adjustment

FRAME

  1. Frame Inspection
  2. Frame Alignment

ELECTRICAL SYSTEM

  1. Wiring Diagram
  2. Battery
  3. Charging System
  4. Ignition System
  5. Lighting System

APPENDIX

  1. Special Tools
  2. Torque Specifications
  3. Maintenance Records
  4. Troubleshooting

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