2001 Kawasaki ZRX1200R / ZRX1200S / ZRX1200 Motorcycle Service Manual

Technical reference for Kawasaki ZRX1200R, ZRX1200S, and ZRX1200 models covering maintenance and diagnostics. Includes part number information. PN 99924-1225

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Document Details

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Document Number / Seller:
30302 / Peter Murphy
File Size:
34.53 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 16, 2025

Models Covered & Key Technical Specifications

Kawasaki ZRX1200R, ZRX1200S, ZRX1200 (2001) - Motorcycle Service Manual - Repair manual for Maintenance & Diagnostics Standards-Vault Kawasaki ZRX1200R / ZRX1200S / ZRX1200 (2001) (99924-1225) | Series Motorcycle Bundle.

  • Calibrated Assembly Gap: For optimal functioning, 2 ~ 3 mm defines the acceptable play range Limits.
  • System Load Capacity: The clutch plates require 2.9 ~ 3.1 mm for proper engagement Standards.
  • Critical Thermal Envelope: The engine coolant operates within a 80-84°C range Topology.
  • Universal Size Parameters: The disc brake rotors measure 290 mm in diameter Protocol.
  • Core Fastening Values: For the crankcase, 12 N·m secures the main bearing cap bolts Margin.
  • Standard Running Clearance: The exhaust valve clearance is 0.18 ~ 0.24 mm Standards.

Professional Workshop Service Manual & Technical Specifications

Kawasaki ZRX1200R, ZRX1200S, ZRX1200 (2001) - Motorcycle Service Manual - Repair manual for Maintenance & Diagnostics Standards-Vault

Operational-Scope: Kawasaki ZRX1200R, ZRX1200S, ZRX1200 (2001) // Unit-Designations: Motorcycle / Engine Logic // Operational-Scope: Technical Manual.

Kawasaki ZRX1200R, ZRX1200S, ZRX1200 (2001) - Service Manual - Document Overview

Metric Value Calibration-Spec
Overall Length 2120 mm 83.5 in
Overall Width 780 mm 30.7 in
Wheelbase 1465 mm 57.7 in

Integrated service sections encompass a wide array of systems and procedures. Technical notes are provided for key components and diagnostic checks. Quality checks are addressed for critical systems, including emissions and braking. The engine section documents top-end procedures. The troubleshooting chapter addresses common issues. Cooling system maintenance is addressed in its dedicated section.

Safely requiring proper maintenance, this manual details the necessary procedures for the Kawasaki ZRX1200 series. It includes information on the fuel system, engine top end, cooling system, and clutch assembly. The manual also covers electrical system diagnostics and the crankshaft/transmission.

This manual documents torque specifications for critical engine components to ensure proper vibration dampening.

FAQ

What **designated** adjustment procedures are outlined for throttle grip free play? keyboard_arrow_down

2 ~ 3 mm (0.08 ~ 0.12 in) is the standard for throttle grip free play, with adjustments involving loosening the locknut and turning the adjuster.

Identify the **critical** pressure specifications for the engine oil. keyboard_arrow_down

200 - 290 kPa (2.0 - 3.0 kg/cm², 28 - 43 psi) is the standard oil pressure at engine speed 4000 r/min.

What **required** procedures are detailed for the clutch assembly sequence? keyboard_arrow_down

11 N·m (1.0 kg/m, 87 in-lb) is specified for the clutch spring bolts, and 9.8 N·m (1.0 kg/m, 87 in-lb) for clutch cover bolts.

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Reviews (4)

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I found this service manual to be extremely comprehensive. The illustrations are clear, and the email support was prompt and very helpful when I had questions. A great investment!
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This manual has everything you need for maintaining your ZRX1200. The quick reference guide is a lifesaver. I encountered no issues downloading it; the link came quickly to my inbox!
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As a mechanic, I appreciate the depth of information in this manual. It’s well organized and easy to navigate. Customer support was also fantastic when I reached out for help!
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This manual is a must-have for anyone who owns a ZRX1200. The detailed sections make it easy to follow, and the download process was incredibly smooth. Highly recommend!