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2000-2002 Kawasaki ZX6R RR service manual

Models covered in this manual:

ZX6R RR / Kawasaki Motorcycle & Engine Company

  • 2000 Kawasaki ZX6R RR (Standard model)
  • 2001 Kawasaki ZX6R RR (Special Edition with unique graphics)
  • 2002 Kawasaki ZX6R RR (Limited Edition with exclusive color scheme)

Engine: 599 cc (36.55 cubic inches), In-line four, four-stroke, 112.0 HP (81.8 kW) @ 12500 RPM, 66.0 Nm (6.7 kgf-m or 48.7 ft.lbs) @ 10000 RPM, liquid cooled, 255.0 km/h (158.4 mph), 12.8:1, 6-speed.

Production/model years: 2000, 2001, 2002

File specifications

File size: 80.69 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.65 Minutes
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Product Information

Table of Contents

  1. General Information
    • Identification
    • Serial Number Locations
    • Specifications
    • Torque Values
    • Special Tools
  2. Fuel System
    • Fuel Tank Removal/Installation
    • Fuel Pump
    • Carburetor Disassembly/Assembly
    • Fuel Line Inspection
  3. Cooling System
    • Radiator Removal/Installation
    • Coolant Replacement
    • Thermostat Inspection
  4. Engine Top End
    • Cylinder Head Removal/Installation
    • Valve Clearance Adjustment
    • Camshaft Removal/Installation
  5. Clutch
    • Clutch Lever Adjustment
    • Clutch Plate Inspection
    • Clutch Assembly/Disassembly
  6. Engine Lubrication System
    • Oil Change Procedure
    • Oil Pump Inspection
    • Lubrication Points
  7. Engine Removal/Installation
    • Engine Removal Procedure
    • Engine Installation Procedure
  8. Crankshaft/Transmission
    • Crankshaft Removal/Installation
    • Transmission Inspection
    • Gear Shifting Mechanism
  9. Wheels/Tires
    • Front Wheel Removal/Installation
    • Rear Wheel Removal/Installation
    • Tire Inspection
  10. Final Drive
    • Chain Inspection
    • Sprocket Inspection
    • Chain Tension Adjustment
  11. Brakes
    • Brake Pad Replacement
    • Brake Fluid Replacement
    • Brake Line Inspection
  12. Suspension
    • Front Suspension Adjustment
    • Rear Suspension Adjustment
    • Suspension Inspection
  13. Steering
    • Steering Head Adjustment
    • Handlebar Removal/Installation
    • Steering Inspection
  14. Frame
    • Frame Inspection
    • Frame Repair
  15. Electrical System
    • Battery Inspection
    • Charging System Inspection
    • Ignition System Inspection
    • Wiring Diagrams
  16. Appendix
    • Troubleshooting
    • Maintenance Records
    • Technical Data

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