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1991-1996 Yamaha 2hp-250hp outboard engine repair manual Preview image 1
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1991-1996 Yamaha 2hp-250hp outboard engine repair manual

Models covered in this manual:

  • 2 hp, 1 cyl (43cc), 2-stroke
  • 2 hp, 1 cyl (50cc), 2-stroke
  • 3 hp, 1 cyl (70cc), 2-stroke
  • 3 hp, 1 cyl (70cc), 2-stroke
  • 4 hp, 1 cyl (83cc), 2-stroke
  • 4 hp, 1 cyl (103cc), 2-stroke
  • 5 hp, 1 cyl (103cc), 2-stroke
  • 6 hp, 2 cyl (165cc), 2-stroke
  • 8 hp, 2 cyl (165cc), 2-stroke
  • 9.9 hp, 2 cyl (246cc), 2-stroke
  • 9.9 hp, 2 cyl (232cc), 4-stroke
  • 15 hp, 2 cyl (246cc), 2-stroke
  • 20 hp, 2 cyl (395cc), 2-stroke
  • 20 hp, 2 cyl (430cc), 2-stroke
  • 25 hp, 2 cyl (395cc), 2-stroke
  • 25 hp, 2 cyl (430cc), 2-stroke
  • 25 hp, 2 cyl (496cc), 2-stroke
  • 25 hp, 3 cyl (496cc), 2-stroke
  • 28 Jet, 3 cyl (698cc), 2-stroke
  • 30 hp, 2 cyl (496cc), 2-stroke
  • 30 hp, 3 cyl (496cc), 2-stroke
  • 35 Jet, 3 cyl (698cc), 2-stroke
  • 40 hp, 2 cyl (592cc), 2-stroke
  • 40 hp, 3 cyl (698cc), 2-stroke
  • 45 hp, 4 cyl (935cc), 4-stroke
  • 48 hp, 2 cyl (760cc), 2-stroke
  • 50 hp, 3 cyl (698cc), 2-stroke
  • 50 hp, 3 cyl (849cc), 2-stroke
  • 50 hp, 4 cyl (935cc), 4-stroke
  • 55 hp, 2 cyl (760cc), 2-stroke
  • 60 hp, 3 cyl (849cc), 2-stroke
  • 65 Jet, 3 cyl (1140cc), 2-stroke
  • 70 hp, 3 cyl (849cc), 2-stroke
  • 75 hp, 3 cyl, (1140cc), 2-stroke
  • 80 hp, 3 cyl, (1140cc), 2-stroke
  • 80 Jet, V4 (1730cc), 2-stroke
  • 85 hp, 3 cyl, (1140cc), 2-stroke
  • 90 hp, 3 cyl, (1140cc), 2-stroke
  • 105 Jet, V6 (2596cc), 2-stroke
  • 115 hp, V4 (1730cc), 2-stroke
  • 130 hp, V4 (1730cc), 2-stroke
  • 140 hp, V4 (1730cc), 2-stroke
  • 140 Jet, V6 (2596cc), 2-stroke
  • 150 hp, V6 (2596cc), 2-stroke
  • 175 hp, V6 (2596cc), 2-stroke
  • 200 hp, V6 (2596cc), 2-stroke
  • 220 hp, V6 (2596cc), 2-stroke
  • 225 hp, 76 deg. V6 (3130cc), 2-stroke
  • 225 hp, 90 deg. V6 (2596cc), 2-stroke
  • 250 hp, V6 (3130cc), 2-stroke
  • 2B
  • 2C
  • 2D
  • 3A
  • 3B
  • 3C
  • 3F
  • 4A
  • 4AC
  • 4AS
  • 4B
  • 4C
  • 4D
  • 4F
  • 5C
  • 6C
  • 8C
  • 9.9C
  • 15C
  • 20C
  • 25D
  • 30D
  • 40G
  • 50G
  • 60G
  • 70B
  • 75B
  • 85A
  • 90A
  • 115A
  • 130B
  • 150G
  • 175B
  • 200G
  • 225G
  • 250G

Production/model years: 1991, 1992, 1993, 1994, 1995, 1996

File specifications

File size: 232.87 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 4.77 Minutes
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Product Information

Table of Contents

1. General Information, Safety and Tools

  • How to Use This Manual
  • Safety First!
  • Boating Tools - Not Required
  • Tools and Equipment
  • Maintenance Fundamentals
  • Fasteners, Measurement, and Conversions
  • Specifications

2. Maintenance and Tune-Up

  • General Information
  • Maintenance
  • Tune-Up
  • Engine Synchronization
  • Yamaha LIT System
  • Yamaha Customer Support Motor Specifications

3. Fuel System

  • Fuel and Combustion Basics
  • Carburetion
  • Carburetor Adjustment
  • Carburetor Overhaul
  • Fuel Pump
  • Fuel Injection
  • Remote Fuel Tank Motor Specifications

4. Ignition and Electrical

  • General Information and Troubleshooting
  • Ignition System
  • Battery Ignition System (Battery Points)
  • Battery Ignition System (CDI)
  • CDI Ignition System
  • Magneto Ignition System
  • Lighting Coil
  • Charging Coil
  • Motor Specifications

5. Lubrication and Cooling

  • Oil Injection System Description
  • Oil Injection System Servicing
  • Oil Injection System Testing
  • Cooling System
  • Specifications

6. Powerhead

  • Powerhead Mechanics
  • Powerhead Rebuilding
  • Cylinder Boring
  • Specifications

7. Lower Unit

  • Lower Unit Mechanics
  • Lower Unit Removal
  • Lower Unit Overhaul
  • Jet Drive

8. Trim and Tilt

  • Hydro Tilt Lock System
  • Power Trim and Tilt System
  • Power Trim System
  • Tilt Lock System

9. Remote Control

  • Remote Controls

10. Hand Rewind Starter

  • Hand Rewind Starter

Master Index

  • Master Index

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